Apparatus and method for producing absorbent bed pads, or absorbent pet mats

Patent metadata

Field	Value
Publication number	US-2026061722-A1
Application number	US-202519271876-A
Country	US
Kind code	A1
Filing date	Jul 17, 2025
Priority date	Sep 4, 2024
Publication date	Mar 5, 2026
Grant date	—

Abstract

An apparatus for producing absorbent bed pads or absorbent pet mats, of the type having an absorbent core with a support layer and a plurality of absorbent fibres arranged on a first surface of the support layer. The apparatus includes a deposition station with a conveyor belt movable along an advancing direction and configured to support a support layer strip, a deposition device configured to deposit the plurality of absorbent fibres on a deposition surface of the support layer strip and a pair of cover members arranged between the deposition device and the conveyor belt and configured to be arranged above opposite longitudinal flaps of the support layer strip. A method that can be carried out by the apparatus.

First claim

1 . An apparatus for producing absorbent bed pads, or absorbent pet mats, of a type comprising an absorbent core comprising a support layer and a plurality of absorbent fibres arranged on a first surface of said support layer, said apparatus comprising a deposition station comprising a conveyor belt movable along an advancing direction (A) and configured to support a support layer strip, a deposition device configured to deposit said plurality of absorbent fibres on a deposition surface of said support layer strip and a pair of cover members arranged between the deposition device and the conveyor belt and configured to be arranged above opposite longitudinal flaps of the support layer strip.

2 . The apparatus according to claim 1 , further comprising a forming station arranged downstream of the deposition station along an advancing direction (A) of said support layer strip and comprising folding members configured to fold the opposite longitudinal flaps of the support layer strip over said deposition surface.

3 . The apparatus according to claim 1 , wherein each cover member has a substantially flat surface facing the conveyor belt and an inclined surface facing away from the conveyor belt.

4 . The apparatus according to claim 1 , wherein the cover members are movable along a transverse direction (T) orthogonal to the advancing direction (A).

5 . The apparatus according to claim 2 , wherein the folding members are configured to continuously fold the opposite longitudinal flaps of the support layer strip over said deposition surface while the support layer strip passes through the forming station.

6 . The apparatus according to claim 5 , wherein the folding members are movable along a transverse direction (T) orthogonal to an advancing path of the support layer strip in the forming station.

7 . The apparatus according to claim 1 , wherein the deposition station comprises a pair of counter-cover members arranged below the conveyor belt at said pair of cover members.

8 . The apparatus according to claim 7 , wherein each counter-cover member has a substantially flat surface facing the conveyor belt.

9 . The apparatus according to claim 7 , wherein the counter-cover members are movable along a transverse direction (T) orthogonal to said advancing direction (A).

10 . A method for producing absorbent bed pads, or absorbent pet mats, of a type comprising an absorbent core comprising a support layer and a plurality of absorbent fibres arranged on a first surface of said support layer, said method comprising in sequence:
supplying a support layer strip onto a conveyor belt of a deposition station comprising a deposition device, configured to deposit said plurality of absorbent fibres onto a deposition surface of said support layer strip, and a pair of cover members arranged between the deposition device and the conveyor belt above opposite longitudinal flaps of the support layer strip; depositing said plurality of absorbent fibres on said deposition surface while said support layer strip is moved along an advancing direction (A).

11 . The method according to claim 10 , further comprising folding the opposite longitudinal flaps of the support layer strip over said deposition surface.

12 . The method according to claim 11 , wherein the opposite longitudinal flaps of the support layer strip are continuously folded over said deposition surface while the support layer strip is moved along the advancing direction (A).

Assignees

• Gdm Spa

Inventors

• Zavalloni Alessandro
• Rossi Eros

Classifications

• B32B2571/00

  Protective equipment · CPC title

• B32B2317/18

  Cellulose, modified cellulose or cellulose derivatives, e.g. viscose (B32B2317/10, B32B2317/12, B32B2317/16 take precedence) · CPC title

• B32B2317/12

  Paper, e.g. cardboard · CPC title

• B32B2307/726

  Permeability to liquids, absorption · CPC title

• B32B2305/28

  in the form of a mat · CPC title