Carbon dioxide removal for electrochemical power storage

Patent metadata

Field	Value
Publication number	US-2026054212-A1
Application number	US-202418815751-A
Country	US
Kind code	A1
Filing date	Aug 26, 2024
Priority date	Aug 26, 2024
Publication date	Feb 26, 2026
Grant date	—

Abstract

According to one aspect, a system for electrochemical power storage may include a plurality of instances of a metal-air battery, each instance of the metal-air battery including an air electrode, a metal electrode, and a liquid electrolyte separating the air electrode from the metal electrode with the air electrode and the metal electrode ionically coupled to one another via the liquid electrolyte; and a carbon dioxide removal system into which ambient air is directable, carbon dioxide from the ambient air removable in the carbon dioxide removal system to generate purified air, and the carbon dioxide removal system in fluid communication with the plurality of instances of the metal-air batteries such that the purified air is movable from the carbon dioxide removal system to the plurality of instances of the metal-air battery.

First claim

What is claimed is:

1 . A system for electrochemical power storage, the system comprising:
a plurality of instances of a metal-air battery, each instance of the metal-air battery including
an air electrode,
a metal electrode, and
a liquid electrolyte separating the air electrode from the metal electrode with the air electrode and the metal electrode ionically coupled to one another via the liquid electrolyte; and
a carbon dioxide removal system into which ambient air is directable, carbon dioxide from the ambient air removable in the carbon dioxide removal system to generate purified air, and the carbon dioxide removal system in fluid communication with the plurality of instances of the metal-air batteries such that the purified air is movable from the carbon dioxide removal system to the plurality of instances of the metal-air battery.

2 . The system of claim 1 , wherein the carbon dioxide removal system includes a scrubbing solution in which carbon dioxide from the ambient air is sequesterable to form purified air.

3 . The system of claim 2 , wherein the scrubbing solution comprises one or more of the following dissolved in a liquid solvent: sodium hydroxide (NaOH), potassium hydroxide (KOH), calcium hydroxide (Ca(OH) 2 ), lithium hydroxide (LiOH), or lithium peroxide (Li 2 O 2 ).

4 . The system of claim 2 , wherein the carbon dioxide removal system includes
a column vessel having a top portion and a bottom portion opposite one another, the scrubbing solution disposed in the bottom portion of the column vessel, a packing material disposed in the column vessel between the top portion and the bottom portion, the packing material having a porous structure, a solution manifold disposed in the top portion of the column vessel, the solution manifold arranged to direct the scrubbing solution onto the packing material in a direction from the top portion of the column vessel toward the bottom portion of the column vessel, and a pump actuatable to move the scrubbing solution from the bottom portion of the column vessel to the solution manifold.

5 . The system of claim 4 , further comprising
a liquid flow rate sensor configured to detect a flow rate of the scrubbing solution moving from the pump to the solution manifold, and a controller communicatively coupled to the liquid flow rate sensor and to the pump, the controller configured to receive, from the liquid flow rate sensor, a signal indicative of the flow rate of the scrubbing solution moving from the pump to the solution manifold and, based on the signal from the liquid flow rate sensor, to control the pump such that the flow rate of the scrubbing solution is maintained within a predetermined range of liquid flow rates.

6 . The system of claim 4 , wherein the carbon dioxide removal system further comprises an air blower in fluid communication with the column vessel, wherein the air blower is actuatable to generate an air pressure differential within the column vessel, and the air pressure differential moves the ambient air through the packing material in a direction from the bottom portion of the column vessel toward the top portion of the column vessel.

7 . The system of claim 6 , wherein the carbon dioxide removal system further includes
an air manifold disposed in the bottom portion of the column vessel, the air blower in fluid communication with the air manifold, and the air blower is actuatable to direct the ambient air into the column vessel, via the air manifold, and through the packing material in a direction from the bottom portion of the column vessel toward the top portion of the column vessel.

8 . The system of claim 7 , wherein the carbon dioxide removal system further includes a porous support disposed in the column vessel, and the porous support supports the packing material away the air manifold.

9 . The system of claim 7 , wherein
the air manifold defines a plurality of first apertures spaced relative to one another such that ambient air moving through the plurality of first apertures is distributed across a first face of the packing material disposed toward the bottom portion of the column vessel, and the solution manifold defines a plurality of second apertures spaced relative to one another such that the scrubbing solution moving through the plurality of second apertures is distributed across a second face of the packing material disposed toward the top portion of the column vessel.

10 . The system of claim 6 , wherein the carbon dioxide removal system further includes an air outlet in fluid communication with the top portion of the column vessel, and the purified air from the packing material is movable out of the column vessel via the air outlet.

11 . The system of claim 10 , wherein the air blower is actuatable to draw the ambient air through the packing material in a direction from the bottom portion of the column vessel toward the top portion of the column vessel and draw the purified air out of the column vessel via the air outlet.

12 . The system of claim 6 , further comprising
an air pressure sensor arranged to measure a signal indicative of air pressure within the column vessel, and a controller communicatively coupled to the air blower and to the air pressure sensor, the controller configured to receive, from the air pressure sensor, the signal indicative of the air pressure within the column vessel and, based on the signal from the air pressure sensor, to control the air blower such that the air pressure differential within the column vessel is maintained within a predetermined range of pressures.

13 . The system of claim 6 , further comprising
a gas flow rate sensor arranged to measure a gas flow rate of the ambient air through the air blower, and a controller communicatively coupled to the air blower and to the gas flow rate sensor, the controller configured to receive, from the gas flow rate sensor, a signal indicative of the gas flow rate of the ambient air through the air blower and, based on the signal from the gas flow rate sensor, to control the air blower such that the gas flow rate of the ambient air through the air blower is maintained within a predetermined range of gas flow rates.

14 . The system of claim 4 , wherein the carbon dioxide removal system further includes a water inlet valve selectively actuatable to allow water into the scrubbing solution disposed in the bottom portion of the column vessel.

15 . The system of claim 14 , wherein the carbon dioxide removal system further includes
a level sensor arranged to detect a filling level of the scrubbing solution in the bottom portion of the column vessel, and a controller communicatively coupled to the water inlet valve and to the level sensor, the controller configured to receive, from the level sensor, a signal indicative of the filling level of the scrubbing solution in the bottom portion of the column vessel and, based on the signal from the level sensor, to control the water inlet valve such that the filling level of the scrubbing solution in the bottom portion of the column vessel is maintained between a predetermined maximum level and a predetermined minimum level.

16 . The system of claim 2 , wherein the carbon dioxide removal system includes
a column vessel having a top portion and a bottom portion, the scrubbing solution disposed in the bottom portion of the column vessel, an air sparger immersed in the scrubbing solution in the column vessel, an air blower actuatable to generate air bubbles in the scrubbing solution via the air sparger immersed in the scrubbing solution, a demister dis

Assignees

• Form Energy Inc

Inventors

• Bunten Aurora Hope
• Smith Danielle Cassidy
• Friesen Grant Harrison
• Vasavada Jhalak Joshipura

Classifications

• H01M8/0668

  Removal of carbon monoxide or carbon dioxide · CPC title

• H01M12/08

  composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type · CPC title

• H01M12/06

  with one metallic and one gaseous electrode · CPC title

• B01D53/1475 Primary

  Removing carbon dioxide · CPC title

• B01D2257/504

  Carbon dioxide · CPC title