Method and system for controlling a fuel cell electric vehicle under a power conservation mode

Patent metadata

Field	Value
Publication number	US-2026048685-A1
Application number	US-202418804945-A
Country	US
Kind code	A1
Filing date	Aug 14, 2024
Priority date	Aug 14, 2024
Publication date	Feb 19, 2026
Grant date	—

Abstract

During some operations, a fuel cell system of a FCEV is operated in a voltage suppression mode when the FCEV is in park and power demand is low to reduce wear of the fuel cell system. However, in the voltage suppression mode, liquid water may accumulate in the fuel cell system, because of low flow of reactant gases which typically remove the water. If the FCEV exits the park state and undergoes a high acceleration, the water can inhibit reactant flow.

First claim

What is claimed is:

1 . A method for controlling a fuel cell electric vehicle (FCEV) having a fuel cell system, comprising:
restricting, for a power conservation mode, electric current draw of a fuel cell stack of the fuel cell system; and performing, for the power conservation mode, at least one of:
selectively supplying air to the fuel cell system to control a voltage of the fuel cell system, or
selectively supplying air to an exhaust flow line to dilute concentration of fluid flowing therein.

2 . The method of claim 1 , further comprising closing a contactor to electrically couple the fuel cell system to a load using in response to the FCEV being turned-on, wherein the fuel cell system remains electrically coupled to the fuel cell system for the power conservation mode.

3 . The method of claim 1 , further comprising drawing additional current from the fuel cell system to generate electrical power and exit the power conservation mode in response to a power request being equal to or greater than a selected power threshold.

4 . The method of claim 1 , further comprising, for the power conservation mode, generating electrical power in response to detecting prolonged operation in the power conservation mode.

5 . The method of claim 4 , wherein the prolonged operation in the power conservation mode is detected based on at least one of:
a temperature of a coolant for the fuel cell system being less than or equal to a temperature threshold, an amount of oxygen in the fuel cell stack being less than or equal to a threshold, an amount of liquid water in the fuel cell stack being greater than or equal to a water threshold, or the fuel cell system being controlled in the power conservation mode for a time period that is greater than or equal to a prolonged conservation threshold.

6 . The method of claim 1 , wherein the air is supplied to the fuel cell system to control the voltage of the fuel cell system in response to a fuel cell voltage being less than or equal to a fuel cell system voltage threshold.

7 . The method of claim 1 , further comprises, for the power conservation mode, draw electric current from the fuel cell stack in response to a fuel cell voltage being greater than or equal to a max cell voltage threshold.

8 . The method of claim 1 , wherein to selectively supply air to the fuel cell system to control the voltage of the fuel cell system, the method further includes at least partially opening at least one cathode valve from among a plurality of cathode valves provided along an air-cathode fluid line for supplying the air to a cathode side of the fuel cell stack based on at least one of a voltage of the fuel cell stack or a voltage of one or more fuel cells from among a plurality of fuel cells forming the fuel cell stack.

9 . The method of claim 1 , further comprising controlling the fuel cell system in the power conservation mode in response to at least one of a power request being less than or equal to a power conservation threshold or a state of charge (SOC) of a battery pack being greater than or equal to a SOC threshold.

10 . A control system for a fuel cell electric vehicle (FCEV) having a fuel cell system, comprising:
a processor; and a non-transitory computer-readable storage medium comprising programming instructions that are configured to cause the processor to implement a method for controlling the FCEV, wherein the programming instructions comprise instructions to:
restrict, for a power conservation mode of the fuel cell system, electric current draw from a fuel cell stack of the fuel cell system; and
perform, for the power conservation mode, at least one of:
selectively supply air to the fuel cell system to control a voltage of the fuel cell system, or
selectively supply air to an exhaust flow line of the FCEV to dilute concentration of fluid flowing therein.

11 . The control system of claim 10 , wherein the programming instructions further include instructions to close a contactor to electrically couple the fuel cell system to a load in response to the FCEV being turned-on, wherein the fuel cell system remains electrically coupled to the fuel cell system for the power conservation mode.

12 . The control system of claim 10 , wherein the programming instructions further include instructions to draw current from the fuel cell system to generate electrical power and exit the power conservation mode in response to a power request being equal to or greater than a selected power threshold.

13 . The control system of claim 10 , wherein the programming instructions further include instructions to, for the power conservation mode, generating electrical power in response to detecting prolonged operation in the power conservation mode.

14 . The control system of claim 13 , wherein the prolonged operation in the power conservation mode is indicative of at least one of:
a temperature of a coolant for the fuel cell system being less than or equal to a temperature threshold, an amount of liquid water in the fuel cell stack being greater than or equal to a threshold, an amount of oxygen in the fuel cell stack being less than or equal to a threshold, or the fuel cell system being controlled in the power conservation mode for a time period that is greater than or equal to a prolonged conservation threshold.

15 . The control system of claim 10 , wherein the air is supplied to the fuel cell system to control the voltage of the fuel cell system in response to a fuel cell voltage being less than or equal to a fuel cell system voltage threshold.

16 . The control system of claim 10 , wherein the programming instructions further include instructions to, for the power conservation mode, draw electric current from the fuel cell stack in response to a fuel cell voltage being greater than or equal to a max cell voltage threshold.

17 . The control system of claim 10 , wherein to selectively supply air to the fuel cell system to control the voltage of the fuel cell system, the programming instructions further include instructions to, at least partially open at least one cathode valve from among a plurality of cathode valves provided along an air-cathode fluid line for supplying the air to a cathode side of the fuel cell stack based on at least one of a voltage of the fuel cell stack or a voltage of one or more fuel cells from among a plurality of fuel cells forming the fuel cell stack.

18 . The control system of claim 10 , wherein the programming instructions further include instructions to control the fuel cell system in the power conservation mode in response to at least one of a power request being less than or equal to a power conservation threshold or a state of charge (SOC) of a battery pack being greater than or equal to a SOC threshold.

19 . A fuel cell electric vehicle, comprising:
a fuel cell system including a fuel cell system; and one or more controllers configured to:
restrict, for a power conservation mode of the fuel cell system, current draw of a fuel cell stack of the fuel cell system, and
perform, for the power conservation mode, at least one of:
selectively supply air to the fuel cell system to control a voltage of the fuel cell system, or
selectively supply air to an exhaust flow line to dilute concentration of fluid flowing therein.

20 . The vehicle of claim 19 , wherein the one or more controllers are further configured to generate electrical power in response to detecting prolonged operation in the power conservation mode, wherein the prol

Assignees

• Ford Global Tech Llc

Inventors

• Qiu Zeng
• Mejia Mejia Valentina
• Wang Hao
• Ruybal Kevin Ray
• Sanderson Jr William Frederick
• Van Nieuwstadt Michiel J

Classifications

• H01M8/0432

  Temperature; Ambient temperature · CPC title

• B60L58/40

  for controlling a combination of batteries and fuel cells · CPC title

• H01M16/006

  of fuel cells with rechargeable batteries · CPC title

• H01M8/04455

  of cathode reactants at the inlet or inside the fuel cell · CPC title

• H01M8/04805

  of fuel cell exhausts · CPC title