Battery pack

Patent metadata

Field	Value
Publication number	US-2026038938-A1
Application number	US-202519275330-A
Country	US
Kind code	A1
Filing date	Jul 21, 2025
Priority date	Aug 2, 2024
Publication date	Feb 5, 2026
Grant date	—

Abstract

A battery pack includes a battery housing; a single cell disposed in the battery housing; and a battery energy transmission terminal including a composite pole piece electrically connected to the cell and formed by stacking at least two metal pole pieces. The continuous power density of the battery pack is greater than or equal to 2.5 W/cm 3 . The energy density of the battery pack is greater than or equal to 35 Ah/kg. The technical solution is adopted so that the battery pack with better performance, a higher continuous power density, and a higher energy density can be provided.

First claim

What is claimed is:

1 . A battery pack, comprising:
a battery housing; a single cell disposed in the battery housing; and a battery energy transmission terminal comprising a composite pole piece electrically connected to the cell and formed by stacking at least two metal pole pieces; wherein a continuous power density of the battery pack is greater than or equal to 2.5 W/cm 3 , and an energy density of the battery pack is greater than or equal to 35 Ah/kg.

2 . The battery pack of claim 1 , wherein the cell is configured to be a full-tab battery, and full coverage tabs are disposed at edges of current collectors of a positive electrode and/or a negative electrode.

3 . The battery pack of claim 1 , wherein a maximum continuous operating current transmitted by the composite pole piece is greater than or equal to 50 A.

4 . The battery pack of claim 1 , wherein a cross-sectional area of a portion of the composite pole piece transmitting a current is at least greater than or equal to 2 mm 2 .

5 . The battery pack of claim 3 , wherein a duration of the maximum continuous operating current transmitted by the composite pole piece is greater than or equal to 4 s.

6 . The battery pack of claim 3 , wherein the at least two metal pole pieces forming the composite pole piece are made of different materials.

7 . The battery pack of claim 3 , wherein the at least two metal pole pieces forming the composite pole piece have different thicknesses.

8 . The battery pack of claim 1 , wherein the battery energy transmission terminal further comprises a battery USB Type-C terminal, and electrical energy transmission power of the battery USB Type-C terminal is greater than or equal to 15 W.

9 . The battery pack of claim 1 , further comprising a circuit board disposed at a first end of the battery pack in a length direction, wherein a board area of the circuit board is less than or equal to 1.2 times a cross-sectional area of the cell.

10 . The battery pack of claim 8 , wherein a voltage at the battery USB Type-C terminal is set to 9 V, 12V, or 15V.

11 . The battery pack of claim 1 , wherein an outer contour dimension of the battery housing is fixed and configured to be a standard dimension, and an interior of the battery housing is provided with an adjustable support structure or designed with different internal dimensions to form accommodation spaces for accommodating one of at least two cells of different dimensions.

12 . The battery pack of claim 1 , wherein vents are disposed on at least end surfaces of a first end and a second end of the battery housing in a length direction, respectively to form an axial airflow from the first end to the second end.

13 . The battery pack of claim 1 , wherein thermal conductivity of the battery housing is greater than or equal to 1.1 W/(m·K).

14 . The battery pack of claim 1 , further comprising a light display device configured to indicate at least state information of the cell, wherein a sheet region portion of the composite pole piece exposed outside the battery housing forms a connection region electrically connectable to a tool terminal of a power tool, the light display device is disposed at a first end of the battery housing in a length direction, and the connection region is disposed at a second end of the battery housing opposite to the first end in the length direction.

15 . The battery pack of claim 1 , wherein an instantaneous power density of the battery pack is greater than or equal to 8.5 W/cm 3 .

16 . A battery pack, comprising:
a battery housing; a single cell disposed in the battery housing; and a battery energy transmission terminal comprising a composite pole piece electrically connected to the cell and formed by stacking at least two metal pole pieces; wherein a continuous power density of the battery pack is greater than or equal to 2.5 W/cm 3 .

17 . A battery pack, comprising:
a battery housing; a single cell disposed in the battery housing; and a battery energy transmission terminal comprising a composite pole piece electrically connected to the cell and formed by stacking at least two metal pole pieces; wherein a continuous power density of the battery pack is greater than or equal to 2.5 W/cm 3 , and alternating current (AC) internal resistance of the cell is less than or equal to 5.5 mΩ.

18 . The battery pack of claim 17 , wherein an instantaneous power density of the battery pack is greater than or equal to 4.5 W/g, and the continuous power density of the battery pack is greater than or equal to 1.2 W/g.

19 . The battery pack of claim 18 , further comprising a circuit board on which a 3D printed protective layer is provided, wherein the battery pack further comprises at least one thin film negative-temperature-coefficient (NTC) thermistor, a first end of a thin film NTC thermistor of the at least one thin film NTC thermistor is connected to the circuit board, and a second end of the thin film NTC thermistor is attached to a surface of the cell.

20 . The battery pack of claim 19 , wherein a discharge rate of the cell is greater than or equal to 10 C.

Assignees

• Nanjing Chervon Ind Co Ltd

Inventors

• Zhang Lisong
• Li Jing
• Liu Youchen
• Hu Xue
• Ye Dacheng
• Li Linjun
• Lv Hong
• Chen Weichao
• Wang Tianxiang
• Lin Xiaohong
• Zeng Yinyin
• Tao Shichun

Classifications

• H01M2200/105

  NTC · CPC title

• H01M50/54

  Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges · CPC title

• H01M50/534

  characterised by the material of the leads or tabs · CPC title

• H01M50/284

  with incorporated circuit boards, e.g. printed circuit boards [PCB] · CPC title

• H01M50/267

  having means for adapting to batteries or cells of different types or different sizes · CPC title