Apparatus and method for detecting defective battery cell
US-2024241188-A1 · Jul 18, 2024 · US
US2026036639A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2026036639-A1 |
| Application number | US-202418791506-A |
| Country | US |
| Kind code | A1 |
| Filing date | Aug 1, 2024 |
| Priority date | Aug 1, 2024 |
| Publication date | Feb 5, 2026 |
| Grant date | — |
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Aspects of the disclosure include a system for monitoring a capacitance across a battery cell during electrolyte wetting and cell formation and methods of using the same. An exemplary system includes a battery cell, a first conductive plate positioned over a first end of the battery cell, and a second conductive plate positioned on a second end of the battery cell. The first conductive plate is separated from the first end of the battery cell by a gap and the second conductive plate includes a component of the battery cell. The second end of the battery cell is opposite the first end of the battery cell. The system includes a capacitance measurement system electrically coupled to the first conductive plate and the second conductive plate. The capacitance measurement system is configured to measure a capacitance across the first conductive plate and the second conductive plate.
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What is claimed is: 1 . A system for monitoring a capacitance across a battery cell during electrolyte wetting and cell formation, the system comprising: a battery cell; a first conductive plate positioned over a first end of the battery cell, the first conductive plate separated from the first end of the battery cell by a gap; a second conductive plate positioned on a second end of the battery cell, the second conductive plate comprising a component of the battery cell, the second end of the battery cell opposite the first end of the battery cell; and a capacitance measurement system electrically coupled to the first conductive plate and the second conductive plate, the capacitance measurement system configured to measure a capacitance across the first conductive plate and the second conductive plate. 2 . The system of claim 1 , wherein the capacitance measurement system is further configured to generate, during an electrolyte wetting process in which a liquid electrolyte is introduced into the battery cell, a capacitance-time curve. 3 . The system of claim 2 , wherein the capacitance measurement system is further configured to identify, in the capacitance-time curve, a first region dominated by a linearly decreasing capacitance over log time and a second region dominated by a linearly stable capacitance over log time. 4 . The system of claim 3 , wherein the capacitance measurement system is further configured to identify an improper wetting condition for the battery cell according to an absolute value of a capacitance of the battery cell within the second region. 5 . The system of claim 1 , wherein the capacitance measurement system is further configured to generate, during a formation cycling process for the battery cell, a capacitance-voltage curve. 6 . The system of claim 5 , wherein the capacitance measurement system is further configured to identify, in the capacitance-voltage curve, a first formation effect comprising an activation of an additive in the battery cell during the formation cycling process. 7 . The system of claim 6 , wherein identifying the first formation effect comprises identifying a destabilization of a capacitance measurement with a first increase in an incremental capacity of the battery cell. 8 . The system of claim 6 , wherein the capacitance measurement system is further configured to identify, in the capacitance-voltage curve, a second formation effect comprising phase changes in anode and cathode active materials due to intercalation and depletion of lithium ions, respectively. 9 . The system of claim 8 , wherein identifying the second formation effect comprises identifying a peak and subsequent drop in both a capacitance measurement and incremental capacity of the battery cell. 10 . The system of claim 8 , wherein the capacitance measurement system is further configured to identify, in the capacitance-voltage curve, a third formation effect comprising a completion of the formation cycling process as indicated by completion of several phase transitions in the anode and cathode active materials. 11 . A method for monitoring a capacitance across a battery cell during electrolyte wetting and cell formation, the method comprising: providing a battery cell; positioning a first conductive plate over a first end of the battery cell, the first conductive plate separated from the first end of the battery cell by a gap; positioning a second conductive plate on a second end of the battery cell, the second conductive plate comprising a component of the battery cell, the second end of the battery cell opposite the first end of the battery cell; electrically coupling a capacitance measurement system to the first conductive plate and the second conductive plate; and measuring, with the capacitance measurement system, a capacitance across the first conductive plate and the second conductive plate during at least one of an electrolyte wetting process and a formation cycling process. 12 . The method of claim 11 , further comprising generating, during an electrolyte wetting process in which a liquid electrolyte is introduced into the battery cell, a capacitance-time curve. 13 . The method of claim 12 , further comprising identifying, in the capacitance-time curve, a first region dominated by a linearly decreasing capacitance over log time and a second region dominated by a linearly stable capacitance over log time. 14 . The method of claim 13 , further comprising identifying an improper wetting condition for the battery cell according to an absolute value of a capacitance of the battery cell within the second region. 15 . The method of claim 11 , further comprising generating, during a formation cycling process for the battery cell, a capacitance-voltage curve. 16 . The method of claim 15 , further comprising identifying, in the capacitance-voltage curve, a first formation effect comprising an activation of an additive in the battery cell during the formation cycling process. 17 . The method of claim 16 , wherein identifying the first formation effect comprises identifying a destabilization of a capacitance measurement with a first increase in an incremental capacity of the battery cell. 18 . The method of claim 16 , further comprising identifying, in the capacitance-voltage curve, a second formation effect comprising phase changes in anode and cathode active materials due to intercalation and depletion of lithium ions, respectively. 19 . The method of claim 18 , wherein identifying the second formation effect comprises identifying a peak and subsequent drop in both a capacitance measurement and incremental capacity of the battery cell. 20 . The method of claim 18 , further comprising identifying, in the capacitance-voltage curve, a third formation effect comprising a completion of the formation cycling process as indicated by completion of several phase transitions in the anode and cathode active materials.
Construction or manufacture · CPC title
related to manufacture, e.g. testing after manufacture · CPC title
Arrangements for monitoring battery or accumulator variables, e.g. SoC · CPC title
Measuring internal impedance, internal conductance or related variables · CPC title
specially adapted for the type of battery or accumulator · CPC title
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