Multi-diameter k-wire for orthopedic applications

Patent metadata

Field	Value
Publication number	US-2026033874-A1
Application number	US-202519354442-A
Country	US
Kind code	A1
Filing date	Oct 9, 2025
Priority date	Sep 13, 2019
Publication date	Feb 5, 2026
Grant date	—

Abstract

A multi-diameter fixation pin, such as a K-wire can be used during an orthopedic procedure. The multi-diameter fixation pin may include a leading diameter sized for the specific orthopedic procedure being undertaken and/or the size of the bone into which the fixation pin is being inserted. The multi-diameter fixation pin may include a trailing diameter different than the leading diameter. The trailing diameter may be sized for use with a specific sized powered driver. For example, in orthopedic procedures that involve inserting larger diameter pins and smaller diameter pins into bone(s), all pins used in the procedure may have a trailing diameter (e.g., the larger diameter or the smaller diameter) that allows the pins to be inserted with the same powered driver (e.g., the same attachment head) without needing different sized drivers or attachment heads for different sized pins.

First claim

1 . A method comprising:
inserting a pin having a first diameter into a collet of a powered driver and driving the pin into a bone portion; and inserting a driver engagement portion of a multi-diameter fixation pin into the collet of the powered driver and driving a bone insertion portion of the multi-diameter fixation pin into the bone portion; wherein the collet of the powered driver is sized to receive the pin having the first diameter and the driver engagement portion of the multi-diameter fixation pin but not the bone insertion portion of the multi-diameter fixation pin.

2 . The method of claim 1 , wherein the bone portion is a first bone portion, and inserting the pin having the first diameter into the collet of the powered driver and driving the pin into the bone portion comprises:
inserting a first pin having the first diameter into the collet of the powered driver and driving the pin into the first bone portion, removing the first pin from the collet of the powered driver while the first pin remains in the first bone portion, inserting a second pin having the first diameter into the collet of the powered driver and driving the pin into a second bone portion separated from the first bone portion by (a) a joint or (b) a cut dividing a bone into the first bone portion and the second bone portion; and removing the second pin from the collet of the powered driver while the second pin remains in the second bone portion.

3 . The method of claim 1 , wherein inserting the driver engagement portion of the multi-diameter fixation pin into the collet of the powered driver comprises inserting the multi-diameter fixation pin into the collet to a depth less than or equal to a depth denoted by an indicator on the multi-diameter fixation pin.

4 . The method of claim 3 , wherein the indicator comprises a notch formed into a perimeter surface of the body.

5 . The method of claim 1 , wherein the first diameter and a diameter of the driver engagement portion each ranges from 2.0 mm to 3.2 mm, and a diameter of the bone insertion portion ranges from 0.7 mm to 1.8 mm.

6 . The method of claim 1 , wherein the first diameter and a diameter of the driver engagement portion each are greater than or equal to 2.0 mm, and a diameter of the bone insertion portion is less than 2.0 mm.

7 . The method of claim 1 , wherein driving the bone insertion portion of the multi-diameter fixation pin into the bone portion comprises driving the bone insertion portion of the multi-diameter fixation pin through the bone portion and into an adjacent bone portion.

8 . The method of claim 1 , wherein the bone portion comprises a metatarsal or a portion thereof.

9 . The method of claim 8 , further comprising moving the bone portion to correct a bunion deformity.

10 . The method of claim 9 , wherein moving the bone portion to correct the bunion deformity comprises moving the bone portion in a transverse plane and rotating the bone portion in a frontal plane.

11 . The method of claim 8 , wherein the metatarsal is a first metatarsal.

12 . A surgical fixation wire comprising:
a body extending from a first end to a second end opposite the first end, the body defining a driver engagement portion having a first diameter and a bone insertion portion having a second diameter less than the first diameter, the first end of the body defining a tip configured for insertion into a bone, and the driver engagement portion being configured for insertion into a powered driver.

13 . The fixation wire of claim 12 , wherein the body further defines a taper portion between the driver engagement portion and the bone insertion portion, the taper portion having a diameter that transitions from the first diameter to the second diameter.

14 . The fixation wire of claim 13 , wherein the taper portion tapers at an angle ranging from 10 degrees to 60 degrees.

15 . The fixation wire of claim 12 , wherein the first diameter ranges from 2.0 mm to 3.2 mm and the second diameter ranges from 0.7 mm to 1.8 mm.

16 . The fixation wire of claim 12 , wherein the first diameter is greater than or equal to 2.0 mm and the second diameter is less than 2.0 mm.

17 . The fixation wire of claim 12 , wherein the body further comprises an indicator positioned at a location indicating a depth to which the driver engagement portion can be insertion into the powered driver.

18 . The fixation wire of claim 17 , wherein the indicator comprises a notch formed into a perimeter surface of the body.

19 . The fixation wire of claim 12 , wherein the body is a unity body formed of a single piece material.

20 . A method comprising:
inserting a driver engagement portion of a multi-diameter fixation pin into a collet of a powered driver and driving a bone insertion portion of the multi-diameter fixation pin through at least one bone portion, wherein the collet of the powered driver is sized to receive the driver engagement portion of the multi-diameter fixation pin but not the bone insertion portion of the multi-diameter fixation pin.

Assignees

• Treace Medical Concepts Inc

Inventors

• Treace John T
• Scanlan Sean F
• Stedham Michael

Classifications

• A61B17/8875

  Screwdrivers, spanners or wrenches · CPC title

• A61B17/848 Primary

  Kirschner wires, i.e. thin, long nails · CPC title

• A61B17/7291 Primary

  for small bones, e.g. in the foot, ankle, hand or wrist · CPC title

• A61B17/025

  Joint distractors · CPC title

• A61B17/162

  Chucks or tool parts which are to be held in a chuck · CPC title