Magnetic component

Patent metadata

Field	Value
Publication number	US-2026031270-A1
Application number	US-202418781021-A
Country	US
Kind code	A1
Filing date	Jul 23, 2024
Priority date	Jul 23, 2024
Publication date	Jan 29, 2026
Grant date	—

Abstract

A magnetic component is provided. The magnetic component includes a main magnetic core, a main winding, an auxiliary magnetic core and an auxiliary winding. The main magnetic core has a gap. The main winding is wound around the main magnetic core, and a main magnetic flux is formed by a main current flowing through the main winding. The auxiliary magnetic core is at least partially disposed in the gap. The auxiliary winding is wound around the auxiliary magnetic core, a bias magnetic flux is formed by a bias current flowing through the auxiliary winding, and a path of the bias magnetic flux is perpendicular to a path of the main magnetic flux. An inductance of the magnetic component is adjustable by controlling the bias current which determines if the auxiliary magnetic core is at least partially magnetically saturated.

First claim

What is claimed is:

1 . A magnetic component, comprising:
a main magnetic core, having a gap; a main winding, wound around the main magnetic core, wherein a main magnetic flux is formed by a main current flowing through the main winding; an auxiliary magnetic core, at least partially disposed in the gap; and an auxiliary winding, wound around the auxiliary magnetic core, wherein a bias magnetic flux is formed by a bias current flowing through the auxiliary winding, and a path of the bias magnetic flux is perpendicular to a path of the main magnetic flux, wherein an inductance of the magnetic component is adjustable by controlling the bias current which determines if the auxiliary magnetic core is at least partially magnetically saturated.

2 . The magnetic component according to claim 1 , wherein the inductance of the magnetic component is reduced by controlling the bias current to make the auxiliary magnetic core at least partially magnetically saturated.

3 . The magnetic component according to claim 1 , wherein the bias current is a switched current source which provides one or multiple levels of DC current.

4 . The magnetic component according to claim 1 , wherein the bias current is independently controlled, and the bias magnetic flux does not interfere with the main magnetic flux.

5 . The magnetic component according to claim 1 , wherein a structure of the auxiliary magnetic core is symmetrical with reference to the main magnetic core.

6 . The magnetic component according to claim 1 , wherein the auxiliary magnetic core has two sides, the auxiliary winding comprises a plurality of auxiliary winding units which are evenly and symmetrically distributed on the two sides of the auxiliary magnetic core with reference to the main magnetic core.

7 . The magnetic component according to claim 6 , wherein fluxes generated by the plurality of auxiliary winding units cancel each other out in the main magnetic core, and the main magnetic core operates at zero bias.

8 . The magnetic component according to claim 1 , wherein the path of the bias magnetic flux and the path of the main magnetic flux are fully decoupled.

9 . The magnetic component according to claim 1 , wherein the main magnetic core comprises a center pillar and a plurality of side pillars, the gap is on the center pillar, and the main winding comprises a plurality of main winding units wound around the plurality of side pillars respectively.

10 . The magnetic component according to claim 1 , wherein the main magnetic core has a plurality of said gaps, the auxiliary magnetic core comprises a plurality of auxiliary magnetic core units each at least partially disposed in a corresponding one of the plurality of gaps, and the auxiliary winding comprises a plurality of auxiliary winding units wound around the plurality of auxiliary magnetic core units respectively.

11 . The magnetic component according to claim 10 , wherein the main magnetic core comprises a top pillar, a bottom pillar and a plurality of side pillars coupled between the top pillar and the bottom pillar, the plurality of gaps are on the plurality of side pillars respectively, and the main winding is wound around the top pillar.

12 . The magnetic component according to claim 10 , wherein a plurality of bias currents flow through the plurality of auxiliary winding units respectively, and each of the plurality of bias currents determines if a corresponding one of the plurality of auxiliary magnetic core units is at least partially magnetically saturated.

13 . The magnetic component according to claim 12 , wherein the plurality of bias currents are identical.

14 . The magnetic component according to claim 12 , wherein the plurality of bias currents are different.

15 . The magnetic component according to claim 1 , wherein the auxiliary magnetic core comprises a plurality of auxiliary magnetic core units with different magnetic permeabilities and different saturation magnetic flux densities.

16 . The magnetic component according to claim 15 , wherein the plurality of auxiliary magnetic core units are arranged along a direction parallel to a normal line of a plane in which the auxiliary magnetic core is located.

17 . The magnetic component according to claim 15 , wherein the plurality of auxiliary magnetic core units are arranged along a direction perpendicular to a normal line of a plane in which the auxiliary magnetic core is located.

18 . The magnetic component according to claim 15 , wherein the auxiliary winding comprises a plurality of auxiliary winding units wound around the plurality of auxiliary magnetic core units respectively.

19 . The magnetic component according to claim 15 , wherein the auxiliary winding is wound around the plurality of auxiliary magnetic core units.

20 . The magnetic component according to claim 1 , further comprising a printed circuit board, wherein at least one of the main magnetic core, the main winding, the auxiliary magnetic core, and the auxiliary winding is embedded in the printed circuit board.

21 . The magnetic component according to claim 1 , wherein the auxiliary magnetic core is made of at least one of ferrite and nanocrystalline.

22 . The magnetic component according to claim 1 , wherein the main magnetic core comprises a top pillar, a bottom pillar, and a first side pillar and a second side pillar coupled between the top pillar and the bottom pillar, the main magnetic core has two said gaps on the first and second side pillars respectively, and the main winding is wound around the top pillar.

23 . The magnetic component according to claim 22 , wherein the auxiliary magnetic core has a first side, a second side, a third side, and a fourth side, the first side is opposite to the third side, the second side is opposite to the fourth side, a part of the first side is accommodated in the gap on the first side pillar of the main magnetic core, a part of the third side is accommodated in the gap on the second side pillar of the main magnetic core, the auxiliary winding comprises two auxiliary winding units wound around the second side and the fourth side respectively, and a plane in which winding axes of the two auxiliary winding units are located is perpendicular to a plane in which axes of the top pillar, the bottom pillar, the first side pillar, and the second side pillar of the main magnetic core are located.

24 . The magnetic component according to claim 22 , wherein the auxiliary magnetic core comprises a first auxiliary magnetic core unit and a second auxiliary magnetic core unit at least partially disposed in the two gaps on the first and second side pillars respectively, the first auxiliary magnetic core unit has a first side, a second side, a third side, and a fourth side, the first side is opposite to the third side, the second side is opposite to the fourth side, a part of the first side is accommodated in the gap on the first side pillar of the main magnetic core, the auxiliary winding comprises two auxiliary winding units wound around the second side and the fourth side of the first auxiliary magnetic core unit respectively, the second auxiliary magnetic core unit has a fifth side, a sixth side, a seventh side and a eighth side, the fifth side is opposite to the seventh side, the sixth side is opposite to the eighth side, a part of the fifth side is accommodated in the gap on the second side pillar of the main magnetic core, and the auxiliary w

Assignees

• Delta Electronics Inc

Inventors

• Zhang Boyi
• Wang Ruxi
• Barbosa Peter Mantovanelli
• Chen Yu-Sheng
• Zhang Jinfa

Classifications

• H01F29/146

  Constructional details · CPC title

• H01F27/427

  for current transformers · CPC title

• H01F27/38 Primary

  Auxiliary core members; Auxiliary coils or windings · CPC title

• H01F3/10

  Composite arrangements of magnetic circuits · CPC title

• H01F3/14

  Constrictions; Gaps, e.g. air-gaps (in magnetic shunt paths H01F3/12) · CPC title