Apparatus and method for controlling fuel cell

Patent metadata

Field	Value
Publication number	US-2026018634-A1
Application number	US-202519337374-A
Country	US
Kind code	A1
Filing date	Sep 23, 2025
Priority date	Dec 29, 2020
Publication date	Jan 15, 2026
Grant date	—

Abstract

An apparatus for controlling a fuel cell includes a cooling module that cools a fuel cell stack, a first temperature sensor that measures ambient air temperature of a vehicle, and a processor that, when a cooling fan of the cooling module is detected to be defective, determines a fail-safe control method depending on a defect situation of the cooling fan, sets a first limit level depending on the ambient air temperature, sets a second limit level depending on a state of charge (SOC) of a battery and an output requirement, and controls limitation of output of the fuel cell stack, based on at least one of the fail-safe control method, the first limit level, or the second limit level.

First claim

1 . A method for controlling a fuel cell, the method comprising:
detecting, via a processor, a defect in a cooling fan configured to cool a fuel cell stack in a vehicle; determining a fail-safe control method depending on a defect situation of the cooling fan; setting a first limit level depending on ambient air temperature of the vehicle; setting a second limit level depending on a state of charge (SOC) of a battery and an output requirement; and limiting output of the fuel cell stack, based on at least one of the fail-safe control method, the first limit level, or the second limit level.

2 . The method of claim 1 , wherein the cooling fan includes a first fan and a second fan, and wherein the determining of the fail-safe control method includes:
determining a first control method, when either of the first fan or the second fan is defective; and determining a second control method, when both the first fan and the second fan are defective.

3 . The method of claim 2 , wherein the limiting of the output of the fuel cell stack includes:
limiting the output of the fuel cell stack depending on coolant exit temperature of the fuel cell stack, based on a maximum output limit value depending on the coolant exit temperature, when the first control method is determined; and increasing revolutions per minute (RPM) of a normally-operating fan.

4 . The method of claim 2 , wherein the limiting of the output of the fuel cell stack includes:
decreasing the output of the fuel cell stack in consideration of coolant exit temperature of the fuel cell stack, based on a maximum output limit value depending on the coolant exit temperature, when the second control method is determined; and limiting maximum torque of a drive motor and stopping operation of an indoor air-conditioner.

5 . The method of claim 1 , wherein the first limit level is divided into three sections depending on ambient air temperature, and the higher the ambient air temperature, the higher the level.

6 . The method of claim 5 , wherein the second limit level is divided into six sections depending on an available stack output level based on the SOC and the output requirement, and the higher the available stack output level, the higher the level.

7 . The method of claim 6 , wherein the limiting of the output of the fuel cell stack includes:
correcting a maximum output limit value of the fuel cell stack by applying at least one of a limiting factor matching the first limit level or a limiting factor matching the second limit level.

8 . The method of claim 1 , further comprising:
determining whether the defect in the cooling fan is recovered, while limiting the output of the fuel cell stack; and controlling the output of the fuel cell stack by a normal control method, when the defect in the cooling fan is recovered.

Assignees

• Hyundai Motor Co Ltd
• Kia Corp

Inventors

• Shin Hyun Wook
• Park Hyo Jin
• Shim Jae Young

Classifications

• F01P3/18

  Arrangements or mounting of liquid-to-air heat-exchangers (such arrangements on cylinders or cylinder heads F01P3/04; relative to vehicles B60K11/04) · CPC title

• B60W50/02

  Ensuring safety in case of control system failures, e.g. by diagnosing, circumventing or fixing failures · CPC title

• B60W2050/021

  Means for detecting failure or malfunction · CPC title

• H01M8/0491

  of fuel cell stacks · CPC title

• B60L58/33 Primary

  by cooling · CPC title