Membrane electrode assembly having bifunctional catalysts for fuel cells and electrolyzers

Patent metadata

Field	Value
Publication number	US-2026002269-A1
Application number	US-202418760153-A
Country	US
Kind code	A1
Filing date	Jul 1, 2024
Priority date	Jul 1, 2024
Publication date	Jan 1, 2026
Grant date	—

Abstract

A membrane electrode assembly (MEA) for a fuel cell and an electrolyzer is provided. The MEA includes a first electrode layer, a second electrode layer disposed opposite the first electrode layer, a polymer electrolyte membrane extending between the first electrode layer and the second electrode layer, a gas diffusion layer (GDL) disposed adjacent the first and second electrode layers. A bifunctional catalyst comprising a noble metal supported on a metal oxide compound is disposed in at least one of polymer electrolyte membrane, first and second electrodes, and GDLs. The noble metal comprises at least one of Pt and Pd. The metal oxide compound comprises at least one of CeO 2 , CexZr y O 4 , MnO 2 , CeEO, MnEOx, and CoEOx. The ratio of the noble metal to the metal oxide compound is 1%-80% by weight.

First claim

What is claimed is:

1 . A membrane electrode assembly comprising:
a first electrode layer; a second electrode layer disposed opposite the first electrode layer; a polymer electrolyte membrane extending between the first electrode layer and the second electrode layer; and a bifunctional catalyst comprising a noble metal supported on a metal oxide compound is disposed in the polymer electrolyte membrane.

2 . The membrane electrode assembly of claim 1 , wherein the noble metal comprises at least one of platinum (Pt) and palladium (Pd).

3 . The membrane electrode assembly of claim 2 , wherein the metal oxide compound comprises at least one of Cerium Oxide (CeO 2 ), Cerium Zirconium oxide (Ce x Zr y O 4 ), Manganese Dioxide (MnO 2 ), Cerium E Oxide (CeEO), Manganese E Oxide (MnEO x ), and Cobalt E Oxide (CoEO x ), wherein E stands for one or more metal or non-metal elements.

4 . The membrane electrode assembly of claim 3 , wherein the noble metal to the metal oxide compound includes a ratio by weight from 1:99 to 80:20.

5 . The membrane electrode assembly of claim 1 , wherein the bifunctional catalyst is homogenously disposed in the polymer electrolyte membrane.

6 . The membrane electrode assembly of claim 1 , wherein the bifunctional catalyst is non-uniformly disposed in the polymer electrolyte membrane.

7 . The membrane electrode assembly of claim 3 , wherein the first electrode includes a catalyst blend comprising of the bifunctional catalyst and a platinum (Pt) on carbon (C) catalyst (Pt/C catalyst); and
wherein the catalyst blend comprises 1 wt % to 60 wt % of the bifunctional catalyst and a remaining wt % of the Pt/C catalyst.

8 . The membrane electrode assembly of claim 5 , wherein the polymer electrolyte membrane is disposed in a fuel cell and includes a concentration of 1 ug/cm 2 to 200 ug/cm 2 of the bifunctional catalyst.

9 . The membrane electrode assembly of claim 8 , wherein the fuel cell is disposed within a vehicle having an electric engine.

10 . The membrane electrode assembly of claim 5 , wherein the polymer electrolyte membrane is disposed in an electrolyzer and includes a concentration of 10 to 2000 ug/cm 2 of the bifunctional catalyst.

11 . A fuel cell for a vehicle comprising:
an anode layer; a cathode layer; a polymer electrolyte membrane extending between the anode layer and the cathode layer; and a bifunctional catalyst disposed in the polymer electrolyte membrane; wherein the bifunctional catalyst comprises a noble metal supported on a metal oxide compound; wherein the noble metal comprises at least one of Pt and Pd; wherein the metal oxide compound comprises at least one of CeO 2 , Ce x Zr y O 4 , MnO 2 , CeEO, MnEO x , and CoEO x ; wherein the bifunctional catalyst in the polymer electrolyte membrane includes a ratio of Pt to CeO 2 in a range of 1%-80% by weight; wherein the anode layer comprises a catalyst blend comprising of the bifunctional catalyst and a platinum on carbon (Pt/C) catalyst; and wherein the catalyst blend comprises 1 wt % to 60 wt % of the bifunctional catalyst and a remaining wt % of the Pt/C catalyst.

12 . The fuel cell of claim 11 , wherein the bifunctional catalyst is non-uniformly distributed in the polymer electrolyte membrane.

13 . The fuel cell of claim 12 , wherein the cathode layer comprises a catalyst blend comprising of the bifunctional catalyst and a platinum on carbon (Pt/C) catalyst.

14 . The fuel cell of claim 12 , wherein the polymer electrolyte membrane includes a concentration of the bifunctional catalyst of 1-200 ug/cm 2 .

15 . The fuel cell of claim 12 , wherein the fuel cell is configured to power an electric engine.

16 . An electrolyzer comprising:
an anode layer; a cathode layer; a polymer electrolyte membrane extending between the anode layer and the cathode layer; and a bifunctional catalyst disposed in the polymer electrolyte membrane; and wherein the bifunctional catalyst comprises a noble metal supported on a metal oxide compound.

17 . The electrolyzer of claim 16 :
wherein the noble metal comprises at least one of Pt and Pd; and wherein the metal oxide compound comprises at least one of CeO 2 , Ce x Zr y O 4 , MnO 2 , CeEO, MnEO x , and CoEO x ; wherein E stands for one or more metal or non-metal elements and x depends on the oxidation state of E.

18 . The electrolyzer of claim 16 , wherein the polymer electrolyte membrane includes a concentration of the bifunctional catalyst of 10 ug/cm 2 -2000 ug/cm 2 .

19 . The electrolyzer of claim 16 , further comprising a gas diffusion layer disposed adjacent to at least one of the anode layer and the cathode layer, wherein the gas diffusion layer includes the bifunctional catalyst.

20 . The electrolyzer of claim 16 , wherein the anode layer comprises an IrO x catalyst.

Assignees

• Gm Global Tech Operations Llc

Inventors

• Jiang Ruichun
• Kumaraguru Swaminatha P

Classifications

• H01M4/8631

  Bipolar electrodes · CPC title

• H01M2004/8694

  Bipolar electrodes · CPC title

• H01M2008/1095

  Fuel cells with polymeric electrolytes · CPC title

• H01M2250/20

  Fuel cells in motive systems, e.g. vehicle, ship, plane · CPC title

• C25B11/036

  Bipolar electrodes · CPC title