Epoxy resin formulations and processes for producing aerospace-grade composites via low temperature, isothermal infusion
US-2024376278-A1 · Nov 14, 2024 · US
US2026002021A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2026002021-A1 |
| Application number | US-202319105266-A |
| Country | US |
| Kind code | A1 |
| Filing date | Aug 8, 2023 |
| Priority date | Aug 26, 2022 |
| Publication date | Jan 1, 2026 |
| Grant date | — |
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A resin composition contains a polyphenylene ether compound (A), a reactive compound (B) having an unsaturated double bond in a molecule, and at least one additive (C) selected from the group consisting of a heavy metal deactivator (C1) having at least one of an amino group and a triazole structure and a phenolic hydroxyl group in a molecule, a phosphite-based antioxidant (C2) having a tertiary butyl group and a phosphite structure in a molecule, and a hindered phenol-based antioxidant (C3) having a tertiary butyl group and a phenolic hydroxyl group in a molecule.
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1 . A resin composition comprising: a polyphenylene ether compound (A); a reactive compound (B) having an unsaturated double bond in a molecule; and at least one additive (C) selected from the group consisting of a heavy metal deactivator (C1) having at least one of an amino group and a triazole structure and a phenolic hydroxyl group in a molecule, a phosphite-based antioxidant (C2) having a tertiary butyl group and a phosphite structure in a molecule, and a hindered phenol-based antioxidant (C3) having a tertiary butyl group and a phenolic hydroxyl group in a molecule. 2 . The resin composition according to claim 1 , wherein the polyphenylene ether compound (A) includes at least one of a polyphenylene ether compound (A1) having at least one selected from the group consisting of a hydroxyl group, a carboxyl group, an unsaturated double bond group, and an ester bond in a molecule or a preliminary reaction product (A2) obtained by previously reacting a mixture containing a polyphenylene ether compound (a2-1) having at least one selected from the group consisting of a hydroxyl group, a carboxyl group, and an ester bond in a molecule and a compound (a2-2) that reacts with at least one of a hydroxyl group, a carboxyl group, and an ester bond. 3 . The resin composition according to claim 2 , wherein the preliminary reaction product (A2) includes a preliminary reaction product obtained by previously reacting a polyphenylene ether compound having a hydroxyl group in a molecule and an acid anhydride having an acid anhydride group in a molecule. 4 . The resin composition according to claim 1 , wherein the reactive compound (B) includes at least one selected from the group consisting of an allyl compound, an acrylate compound, a methacrylate compound, a polybutadiene compound, a styrene compound, and a maleimide compound. 5 . The resin composition according to claim 1 , wherein a content of the polyphenylene ether compound (A) is 20 to 80 parts by mass with respect to 100 parts by mass of a sum of the polyphenylene ether compound (A) and the reactive compound (B). 6 . The resin composition according to claim 1 , further comprising a benzoxazine compound (D). 7 . The resin composition according to claim 1 , comprising at least one of the phosphite-based antioxidant (C2) and the hindered phenol-based antioxidant (C3) and the heavy metal deactivator (C1) as the additive (C). 8 . The resin composition according to claim 1 , further comprising an inorganic filler. 9 . The resin composition according to claim 8 , wherein the inorganic filler is subjected to surface treatment with a silane coupling agent. 10 . A prepreg comprising: the resin composition according to claim 1 or a semi-cured product of the resin composition; and a fibrous base material. 11 . A film with resin comprising: a resin layer containing the resin composition according to claim 1 or a semi-cured product of the resin composition; and a support film. 12 . A metal foil with resin comprising: a resin layer containing the resin composition according to claim 1 or a semi-cured product of the resin composition; and a metal foil. 13 . A metal-clad laminate comprising: an insulating layer containing a cured product of the resin composition according to claim 1 ; and a metal foil. 14 . A metal-clad laminate comprising: an insulating layer containing a cured product of the prepreg according to claim 10 ; and a metal foil. 15 . A wiring board comprising: an insulating layer containing a cured product of the resin composition according to claim 1 ; and a wiring. 16 . A wiring board comprising: an insulating layer containing a cured product of the prepreg according to claim 10 ; and a wiring.
reinforced, e.g. by fibres, fabrics (H05K1/036 takes precedence) · CPC title
use in electrical or conductive gadgets · CPC title
Stabilised against heat, light or radiation or oxydation · CPC title
Pretreated ingredients and ingredients covered by the main groups C08K3/00 - C08K7/00 · CPC title
with silicon-containing compounds · CPC title
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