Method for manufacturing positive electrode active material and positive electrode active material

Patent metadata

Field	Value
Publication number	US-2025388485-A1
Application number	US-202318879579-A
Country	US
Kind code	A1
Filing date	Jul 4, 2023
Priority date	Jul 15, 2022
Publication date	Dec 25, 2025
Grant date	—

Abstract

A positive electrode active material having both higher capacity and safety is provided. Provided is a method for manufacturing a positive electrode active material, including forming a mixed solution containing a cobalt compound and a nickel compound dissolved; making the mixed solution react with an alkaline aqueous solution to obtain a suspension in which a cobalt nickel hydroxide is precipitated; performing first suction filtration of the suspension with use of water; and after the first suction filtration, performing second suction filtration with use of an organic solvent. In the cobalt nickel hydroxide, an atomic ratio of nickel in the sum of an atomic ratio of cobalt and the atomic ratio of nickel is greater than 0 and less than or equal to 0.01.

First claim

1 . A method for manufacturing a positive electrode active material, comprising the steps of:
forming a mixed solution in which a cobalt compound and a nickel compound are dissolved; making the mixed solution react with an alkaline aqueous solution to obtain a suspension in which a cobalt nickel hydroxide is precipitated; performing first suction filtration of the suspension with use of water; and after the first suction filtration, performing second suction filtration with use of an organic solvent, wherein in the cobalt nickel hydroxide, an atomic ratio of nickel in a sum of an atomic ratio of cobalt and the atomic ratio of nickel is greater than 0 and less than or equal to 0.01.

2 . A method for manufacturing a positive electrode active material, comprising the steps of:
forming a mixed solution in which a cobalt compound and a nickel compound are dissolved; making the mixed solution react with an alkaline aqueous solution to obtain a suspension in which a cobalt nickel hydroxide is precipitated; performing first suction filtration of the suspension with use of water; after the first suction filtration, performing second suction filtration with use of an organic solvent to collect the cobalt nickel hydroxide; after mixing the cobalt nickel hydroxide and a lithium compound, performing first heat treatment to form a first composite oxide; and after mixing the first composite oxide and a compound comprising an additive element, performing second heat treatment, wherein in the cobalt nickel hydroxide, an atomic ratio of nickel in a sum of an atomic ratio of cobalt and the atomic ratio of nickel is greater than 0 and less than or equal to 0.01, and wherein in the first composite oxide, an atomic ratio of lithium to the atomic ratio of cobalt is greater than or equal to 1.0 and less than or equal to 1.2.

3 . The method for manufacturing a positive electrode active material, according to claim 2 ,
wherein the additive element is one or two or more selected from magnesium, fluorine, calcium, aluminum, silicon, vanadium, copper, and gallium.

4 . The method for manufacturing a positive electrode active material, according to claim 2 ,
wherein a temperature of the second heat treatment is lower than a temperature of the first heat treatment.

5 . The method for manufacturing a positive electrode active material, according to claim 1 , comprising:
subjecting the cobalt nickel hydroxide to a drying step for longer than or equal to 0.5 hours and shorter than or equal to 20 hours.

6 . The method for manufacturing a positive electrode active material, according to claim 1 , comprising:
subjecting the cobalt nickel hydroxide to a drying step for longer than or equal to 12 hours and shorter than or equal to 20 hours.

7 . A positive electrode active material,
wherein an atomic ratio of nickel in a sum of an atomic ratio of cobalt and the atomic ratio of nickel is greater than 0 and less than or equal to 0.01 and an atomic ratio of lithium to the atomic ratio of cobalt is greater than or equal to 1.0 and less than or equal to 1.2, and wherein a mapping image of the positive electrode active material by a surface SEM-EDX method comprises a region where nickel is not confirmed.

8 . The positive electrode active material according to claim 7 ,
wherein the positive electrode active material comprises a crystallite and a size of the crystallite is greater than or equal to 200 nm and less than or equal to 600 nm.

9 . The positive electrode active material according to claim 7 ,
wherein the atomic ratio of lithium to the atomic ratio of cobalt is greater than or equal to 1.06 and less than or equal to 1.2

Assignees

• Semiconductor Energy Lab

Inventors

• Shimada Kazuya
• Sasaki Kousuke
• Momma Yohei

Classifications

• H01M4/131

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• C01G53/82

  Compounds containing nickel, with or without oxygen or hydrogen, and containing two or more other elements · CPC title

• C01G53/42 Primary

  containing alkali metals, e.g. LiNiO2 · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M4/623

  fluorinated polymers · CPC title