Method for electrically connecting a set of battery packs in parallel, an electronic control unit, a computer program, a computer readable storage medium, a battery system and a vehicle

Patent metadata

Field	Value
Publication number	US-2025388126-A1
Application number	US-202318877843-A
Country	US
Kind code	A1
Filing date	Jun 29, 2023
Priority date	Jun 29, 2022
Publication date	Dec 25, 2025
Grant date	—

Abstract

A method for electrically connecting a set of battery packs in parallel to reduce balancing currents due to inhomogeneous battery packs, where to keep balancing currents minimal, a first battery pack with a highest or with a lowest measured voltage value is selected and connected to an output of the battery system.

First claim

1 : A method for electrically connecting a set of battery packs in parallel to an output by means of a switching arrangement to form a battery system, wherein each of the respective battery packs comprises a number of battery cells, wherein a voltage value for each battery pack is measured by means of a sensor arrangement, the method comprising the steps of:
selecting a first battery pack from the set of battery packs, the first battery pack having the highest measured voltage value or the lowest measured voltage value; connecting the first battery pack to the output; setting a maximum allowable deviation threshold value for connecting a second battery pack from the set of battery packs; selecting a second battery pack from the set of battery packs such that the difference between the measured voltage value of the second battery pack and the measured voltage value of the first battery pack is below or equal the deviation threshold value; and connecting the second battery pack to the output.

2 : The method according to claim 1 , wherein the second battery pack is selected such that the difference between the measured voltage value of the second battery pack and the measured voltage value of the first battery pack is the smallest of all pairs of first and second battery packs.

3 : The method according to claim 2 , wherein the deviation threshold value is determined by means of a decision matrix which registers the respective deviation threshold value based on at least one of: a number of the battery packs and/or a voltage of the battery packs which are already connected to the output, an average state of charge, an average temperature of the battery system, and an amount of a current which flows in or out of the battery system.

4 : The method according to claim 3 , wherein the deviation threshold value is calculated by means of a simulation of the battery system, based on at least one of: the number of the battery packs, a voltage of the battery packs which are already connected to the output, the average state of charge, the average temperature of the battery system, and the amount of a current which flows in or out of the battery system.

5 : The method according to claim 4 , wherein at least one of: the first battery pack with the highest measured voltage value is selected to be connected to the output by means of the switching arrangement in case of a discharging operation of the battery system and the first battery pack with the lowest measured voltage value is selected to be connected to the output by means of the switching arrangement in case of a charging operation of the battery system.

6 : An electronic control unit for a battery system, wherein the electronic control unit comprises means configured to:
select a first battery pack from the set of battery packs, the first battery pack having the highest measured voltage value or the lowest measured voltage value; connect the first battery pack to the output; set a maximum allowable deviation threshold value for connecting a second battery pack from the set of battery packs; select a second battery pack from the set of battery packs such that the difference between the measured voltage value of the second battery pack and the measured voltage value of the first battery pack is below or equal the deviation threshold value; and connect the second battery pack to the output.

7 - 8 . (canceled)

9 : A battery system for a vehicle ( 1 ), comprising an electronic control unit configured to:
select a first battery pack from the set of battery packs, the first battery pack having the highest measured voltage value or the lowest measured voltage value; connect the first battery pack to the output; set a maximum allowable deviation threshold value for connecting a second battery pack from the set of battery packs; select a second battery pack from the set of battery packs such that the difference between the measured voltage value of the second battery pack and the measured voltage value of the first battery pack is below or equal the deviation threshold value; and connect the second battery pack to the output.

10 . (canceled)

11 : The method according to claim 4 , wherein the simulation of the battery system is a simulation of balancing currents in the battery system.

Assignees

• Webasto SE

Inventors

• Lucas Mariscal Alberto
• Dasappagari Yashwanth
• Akinwande Alaba

Classifications

• H01M10/486

  for measuring temperature · CPC title

• B60L2240/547

  Voltage · CPC title

• B60L2240/545

  Temperature · CPC title

• H01M50/514

  Methods for interconnecting adjacent batteries or cells · CPC title

• H01M50/512

  Connection only in parallel · CPC title