Method for generating a communication network in an automation system

Patent metadata

Field	Value
Publication number	US-2025385948-A1
Application number	US-202519316622-A
Country	US
Kind code	A1
Filing date	Sep 2, 2025
Priority date	Apr 4, 2023
Publication date	Dec 18, 2025
Grant date	—

Abstract

A computer-implemented method is provided for generating a communication network between at least one OPC-UA client and at least one field device of an automation system. The method includes identifying at least one field device of the automation system via a communication gateway of the automation system in an identifying step, generating an OPC UA node set for the identified field device by the communication gateway in a generating step, and storing the OPC UA node set on an OPC UA server in a node set storing step. Related methods for data communication and data analysis are also described, along with a communication gateway and an automation system.

First claim

1 . A computer-implemented method for generating a communication network between at least one OPC-UA client and at least one field device of an automation system, comprising:
identifying at least one of the field devices of the automation system by a communication gateway of the automation system configured for data communication with said at least one field device, in an identifying step; generating an OPC UA node set for the identified field device via the communication gateway, in a generating step; and storing the OPC-UA node set on an OPC-UA server, in a node set storing step, wherein the communication gateway comprises the OPC UA server, wherein the OPC-UA node set stored on the OPC-UA server is callable by at least one OPC-UA client of the automation system, and wherein operating information provided in a data communication by the identified field device is storable in the OPC-UA node set and readable by the OPC-UA client.

2 . The method according to claim 1 , wherein generating the OPC-UA node set comprises:
reading out, from an internal database of the communication gateway, at least one piece of configuration information relating to the identified field device via the communication gateway, in a first read-out step,
wherein the configuration information comprises information relating to a configuration of the OPC UA node set; and
converting the configuration information read out from the internal database into the OPC UA node set, in a converting step.

3 . The method according to claim 2 , further comprising:
reading out, from the internal database, at least one piece of communication information relating to the identified field device via the communication gateway, in a second read-out step,
wherein the communication information defines at least one communication command of a field bus protocol, and
wherein the identified field device is configured to be driven via the communication command to transmit the at least one operating parameter to the communication gateway; and
storing the at least one communication command in the communication gateway, in a command storing step.

4 . The method according to claim 2 , wherein the internal database comprises configuration information and/or communication information relating to a plurality of different instances of the at least one field device.

5 . The method according to claim 2 , wherein the configuration information and/or communication information of the internal database are provided by one or more manufacturers of the at least one field device.

6 . The method according to claim 2 , further comprising:
copying configuration information and/or communication information relating to a plurality of said at least one field device from an external database into the internal database configured on the communication gateway via the communication gateway, in a copying step,
wherein the internal database is configured on an external server.

7 . The method according to claim 1 , wherein the identified field device is a field device integrated into the automation system.

8 . The method according to claim 1 , wherein the identifying step comprises:
transmitting an identification command via the communication gateway to one or more of the field devices of the automation system, in a transmitting step; and receiving an identification response of the one or more field devices via the communication gateway, in a receiving step,
wherein at least one device identifier of the one or more field devices is defined in the identification response.

9 . A computer-implemented method for data communication between an OPC-UA client and at least one field device of an automation system operating according to claim 1 , comprising:
generating the communication network between the OPC-UA client and the at least one field device of the automation system via the communication gateway, in a network generating step; receiving a communication message from a field device of said at least one field device via the communication gateway, in a message receiving step,
wherein the communication message contains at least one item of operating information relating to at least one operating parameter of the field device;
storing the operational information related to the operational parameter of the field device in the OPC-UA node set on the OPC-UA server, in an information storing step; and providing the operating information relating to the operating parameter of the field device for the OPC-UA client via the OPC-UA node set of the OPC-UA server by the communication gateway, in a providing step.

10 . The method according to claim 9 , wherein:
communication messages of the field device are cyclically received by the communication gateway, and operation information of the communication messages is correspondingly cyclically stored in the OPC-UA node set of the OPC-UA server.

11 . The method according to claim 9 , wherein the operating parameter of the field device comprises an operating time and/or an operating performance and/or a maintenance condition and/or a lifetime and/or a next maintenance date of the field device.

12 . The method according to claim 9 , wherein the operational information of the field device stored in the OPC-UA node set is provided to the OPC-UA client via a point-to-point channel and/or a message channel and/or a publisher-subscriber channel and/or a message bus and/or a data type channel.

13 . A computer-implemented method for data analysis of operational information of at least field device by an OPC-UA client of an automation system operating according to claim 1 , and further comprising:
receiving, via the OPC-UA client, the operational information provided for data communication between an OPC-UA client and a field device of said at least one field device of the automation system, in an information receiving step; analyzing the operational information by the OPC UA client, in an analyzing step; and outputting an action instruction for stopping an operation of the field device and/or for replacing the field device, in an output step, if the analysis has determined a malfunction and/or an operating time that has exceeded a limit value and/or an operating performance that has exceeded a limit value and/or a specific maintenance state and/or an expired service life and/or a maintenance date of the field device.

14 . A communication gateway for data communication of an OPC-UA client and at least one field device of an automation system, wherein the communication gateway is configured to carry out the method for generating a communication network according to claim 1 .

15 . The communication gateway according to claim 14 , wherein the communication gateway comprises:
an internal database containing configuration information and/or communication information relating to a plurality of different field devices; and/or a field bus module, the field bus module being configured to send communication commands to field devices in a field bus protocol and/or to receive communication messages from field devices and/or to identify field devices; and/or a parsing module, wherein the parsing module is configured to read out configuration information and/or communication information relating to the field devices of the automation system from the internal database,
wherein the configuration information comprises information relating to a configuration of the OPC-UA node set,
wherein the communication information defines at least one communication command of a field bus protocol, and
wherein a field device is configured to be driven v

Assignees

• Beckhoff Automation Gmbh

Inventors

• Bruns Benjamin
• Winkler Lennart
• Böse Sebastian
• Mersch Henning
• Beckhoff Laurids

Classifications

• H04L12/66

  Arrangements for connecting between networks having differing types of switching systems, e.g. gateways · CPC title

• G05B2219/34263

  OLE object linking and embedding, OPC ole for process control · CPC title

• G05B2219/25101

  Detect connected module, load corresponding parameters, variables into module · CPC title

• G05B2219/25057

  Configuration stored in distributed database for real time use · CPC title

• H04L67/12 Primary

  specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks · CPC title