Modular power converter with bypassable isolated modules
US-2024266939-A1 · Aug 8, 2024 · US
US2025385604A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2025385604-A1 |
| Application number | US-202519236105-A |
| Country | US |
| Kind code | A1 |
| Filing date | Jun 12, 2025 |
| Priority date | Jun 13, 2024 |
| Publication date | Dec 18, 2025 |
| Grant date | — |
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A DC-DC converter includes N upper switches, N lower switches, N pairs of flying capacitors and N subcircuits. The N lower switches are electrically connected between the N upper switches and the second terminal of the voltage source. A n-th pair of flying capacitors is coupled between a common node between the n-th and (n+1)-th upper switches and a common node between the n-th and (n+1)-th lower switches. A N-th pair of flying capacitors is coupled with the N-th upper switch and the N-th lower switch. A first subcircuit is coupled between a common node between the first upper switch and the first lower switch and a middle node of a first pair of flying capacitors. A i-th subcircuit is coupled between a middle node of a (i−1)-th pair of flying capacitors and a middle node of a i-th pair of flying capacitors.
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What is claimed is: 1 . A DC-DC converter, receiving a DC input voltage from a voltage source having a first terminal and a second terminal, and the DC-DC converter comprising: N upper switches electrically connected in series, wherein one end of the N upper switches is electrically connected to the first terminal of the voltage source; N lower switches electrically connected in series, wherein the N lower switches are electrically connected between the N upper switches and the second terminal of the voltage source, wherein a first lower switch of the N lower switches is connected with a first upper switch of the N upper switches; N pairs of flying capacitors, wherein a n-th pair of the N pairs of flying capacitors is coupled between a common node between the n-th and (n+1)-th upper switches and a common node between the n-th and (n+1)-th lower switches, wherein n=1, 2, . . . , (N−1), a N-th pair of the N pairs of flying capacitors is coupled with the N-th upper switch and the N-th lower switch; and N subcircuits, wherein a first subcircuit of the N subcircuits is coupled between a common node between the first upper switch and the first lower switch and a middle node of a first pair of the N pairs of flying capacitors, and a i-th subcircuit of the N subcircuits is coupled between a middle node of a (i−1)-th pair of the N pairs of flying capacitors and a middle node of a i-th pair of the N pairs of flying capacitors, and i=2, . . . , N; wherein N is greater than or equal to 2. 2 . The DC-DC converter according to claim 1 , wherein the DC-DC converter comprises a transformer assembly, the transformer assembly comprises N transformers, wherein each of the N transformer comprises a primary winding and a secondary winding, the primary winding is coupled with corresponding one of the N subcircuits. 3 . The DC-DC converter according to claim 2 , wherein each of the N subcircuits comprise a resonant capacitor, a first resonant inductor, and a second resonant inductor, the resonant capacitor, the first resonant inductor, and the second resonant inductor are connected in series. 4 . The DC-DC converter according to claim 3 , wherein the second resonant inductor of each of the N subcircuits is coupled with the primary winding of corresponding one of the N transformers. 5 . The DC-DC converter according to claim 2 , wherein the DC-DC converter comprises a secondary circuit assembly, the secondary circuit assembly comprises N secondary circuits, wherein each of the N secondary circuits comprises a first diode, a second diode, a third diode, and a fourth diode, the first diode and the third diode are connected in series, a first sub common node between the first diode and the third diode is connected to a first terminal of the secondary winding of corresponding one of the N transformers, the second diode and the fourth diode are connected in series, and a second sub common node between the second diode and the fourth diode is connected to a second terminal of the secondary winding of the corresponding one of the N transformers. 6 . The DC-DC converter according to claim 5 , wherein each of the N secondary circuits comprises an output terminal, the output terminal of each of the N secondary circuits are connected in parallel with one another, or the output terminal of each of the N secondary circuits are connected in series with one another, or the output terminal of each of the N secondary circuits are independent to one another. 7 . The DC-DC converter according to claim 2 , wherein the DC-DC converter comprises a secondary circuit assembly, the secondary circuit assembly comprises N secondary circuits, wherein each of the N secondary circuits comprises a first active switch, a second active switch, a third active switch, and a fourth active switch, the first active switch and the third active switch are connected in series, a first sub common node between the first active switch and the third active switch is connected to a first terminal of the secondary winding of corresponding one of the N transformers, the second active switch and the fourth active switch are connected in series, and a second sub common node between the second active switch and the fourth active switch is connected to a second terminal of the secondary winding of the corresponding one of the N transformers. 8 . The DC-DC converter according to claim 2 , wherein each of the subcircuits comprise an inductor, wherein the inductor of each of the N subcircuits is connected with the primary winding of corresponding one of the N transformers, wherein one end of the inductor of the first subcircuit of the N subcircuits is connected with the common node between the first upper switch and the first lower switch directly, the other end of the inductor of the first subcircuit of the N subcircuits is connected with the primary winding of corresponding one of the N transformers directly, one end of the inductor of the i-th subcircuit of the N subcircuits is connected with the middle node of the (i−1)-th pair of the N pairs of flying capacitors directly, the other end of the inductor of the i-th subcircuit of the N subcircuits is connected with the middle node of the i-th pair of the N pairs of flying capacitors through the primary winding of corresponding one of the N transformers. 9 . The DC-DC converter according to claim 2 , wherein each of the subcircuits comprise an inductor, wherein the inductor of each of the N subcircuits is connected with the primary winding of corresponding one of the N transformers, wherein one end of the inductor of the first subcircuit of the N subcircuits is connected with the common node between the first upper switch and the first lower switch directly, the other end of the inductor of the first subcircuit of the N subcircuits is connected with the primary winding of corresponding one of the N transformers directly, one end of the inductor of the i-th subcircuit of the N subcircuits is connected with the middle node of the i-th pair of the N pairs of flying capacitors directly, the other end of the inductor of the i-th subcircuit of the N subcircuits is connected with the middle node of the (i−1)-th pair of the N pairs of flying capacitors through the primary winding of corresponding one of the N transformers. 10 . The DC-DC converter according to claim 1 , wherein the N upper switches comprises a first upper switch and a second upper switch, wherein the operation of the first upper switch controlled by a control gate signal is complementary to the operation of the second upper switch controlled by a control gate signal, the N lower switches comprises a first lower switch and a second lower switch, wherein the operation of the first lower switch controlled by a control gate signal is complementary to the operation of the second lower switch controlled by a control gate signal. 11 . A DC-DC converter, receiving a DC input voltage from a voltage source having a first terminal and a second terminal, and the DC-DC converter comprising: 2N upper switches electrically connected in series, wherein one end of the 2N upper switches is electrically connected to the first terminal of the voltage source; 2N lower switches electrically connected in series, wherein the 2N lower switches are electrically connected between the 2N upper switches and the second terminal of the voltage source, wherein a first lower switch of the 2N lower switches is connected with a first upper switch of the 2N upper switches; N pairs of flying capacitors, wherein a n-th pair of the N pairs of flying capacitors is coupled between a common node between the (2n−1)-th and 2n-th upper switches and a common node between the (2n−1)-th and 2n-th lower swit
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