Soe plant and process for performing solid oxide electrolysis

Patent metadata

Field	Value
Publication number	US-2025381499-A1
Application number	US-202318878940-A
Country	US
Kind code	A1
Filing date	Jul 7, 2023
Priority date	Jul 12, 2022
Publication date	Dec 18, 2025
Grant date	—

Abstract

The present invention regards a process for operating a high-temperature solid oxide electrolysis system suitable for converting a fuel stream into a product stream as well as a system for carrying out the process. The process involves drying a moist flush gas and using the spent flush gas as regeneration gas in the drying unit.

First claim

1 . A process for operating a high-temperature solid oxide electrolysis system comprising the steps of:
providing a solid oxide electrolysis cell unit comprising at least one solid oxide electrolysis cell having a fuel side and an oxy side; providing a moist flush gas stream; providing an adsorbent having a moisture adsorption temperature range for adsorbing moisture and a moisture desorption temperature range for desorbing moisture; adjusting the temperature of the moist flush gas stream to a temperature within the moisture adsorption temperature range to produce a temperature adjusted moist flush gas stream; operating at least a section of the adsorbent in an adsorption mode by passing the temperature adjusted moist flush gas stream through at least the section of the adsorbent to provide a dried flush gas stream; passing the dried flush gas stream through the oxy side of the SOEC to produce a spent flush gas stream; and then adjusting the temperature of at least part of the spent flush gas stream to a temperature within the moisture desorption temperature range to produce a temperature adjusted, spent flush gas stream; operating at least a section of the adsorbent in a desorption mode by passing at least a part of the temperature adjusted, spent flush gas stream through at least the section of the adsorbent to desorb moisture bound in the adsorbent to obtain a regenerated adsorbent and a spent regeneration gas.

2 . The process according to claim 1 , wherein the spent flush gas stream is pressurized prior to adjusting the temperature to a temperature in the moisture desorption temperature range.

3 . The process according to claim 1 , wherein the moist flush gas stream is provided as a pressurized stream.

4 . The process according to claim 1 , wherein prior to passing the moist flush gas stream through the at least a section of the adsorbent, a part of the moisture is removed by cooling the moist flush gas stream and removing condensed water from the stream.

5 . The process according to claim 1 , wherein the moist flush gas stream is cooled by heat exchange between the colder dried flush gas stream and the warmer moist flush gas stream.

6 . The process according to claim 1 , wherein the dried flush gas stream is heated prior to passing it through the oxy side of the at least one solid oxide electrolysis cell.

7 . The process according to claim 1 , wherein a fuel gas stream selected from any one of water, hydrogen, carbon monoxide, carbon dioxide and mixtures thereof, is passed through the fuel side of the at least one solid oxide electrolysis cell while an electrical field is excerted on the at least one solid oxide electrolysis cell.

8 . The process according to claim 1 , wherein the process comprises a subsequent step of operating at least a section of the adsorbent in a cooling mode, the step comprising cooling at least the section of the adsorbent from a temperature within the moisture desorption temperature range to a temperature within the moisture adsorption temperature range.

9 . The process according to claim 8 , wherein the cooling is obtained by passing at least part of the spent flush gas stream through at least a section of the adsorbent and gradually ramping down the temperature of the spent flush gas stream from a temperature within the moisture desorption temperature range to a temperature within the moisture adsorption temperature range to obtain a regenerated, cooled adsorbent.

10 . The process according to claim 8 , wherein the cooling is obtained by passing at least a part of the dried flush gas stream through at least a section of the adsorbent before passing the dried flush gas stream through the oxy side of the SOEC, and gradually ramping down the temperature of the at least part of the spent flush gas stream from a temperature within the moisture desorption temperature range to a temperature within the moisture adsorption temperature range, to obtain a regenerated, cooled adsorbent.

11 . The process according to claim 1 , wherein the adsorbent comprises at least a first, a second and a third section, and wherein the temperature adjusted moist flush gas stream is first passed through the first section of the adsorbent operating in adsorption mode to provide a dried flush gas stream; then passing the dried flush gas stream through the second section of the adsorbent operating in cooling mode, and then passing the dried flush gas stream through the oxy side of the SOEC to produce a spent flush gas stream; and then passing the spent flush gas stream through the third section of the adsorbent operating in desorption mode to produce a spent regeneration gas, wherein the flush gas continuously passes through all three vessels.

12 . The process according to claim 1 , wherein the adsorbent is selected from the group consisting of silica gel, activated alumina, and zeolites; or mixtures thereof.

13 . The process according to claim 1 , wherein the adsorbent comprises two or more sections and each section is operated independently of the other sections.

14 . The process according to claim 13 , wherein each section is intermittently operated in adsorption mode, in regeneration mode, in cooling mode and in standby mode.

15 . The process according to claim 13 , wherein each section is first operated in adsorption mode, then in regeneration mode, then in cooling mode and finally in standby mode.

16 . The process according to claim 1 , wherein the temperature adjusted, spent flush gas stream is passed through the adsorbent in a counter current flow relative to the temperature adjusted, moist flush gas stream.

17 . A high-temperature solid oxide electrolysis system suitable for converting a fuel stream into a product stream, the system comprising:
a solid oxide electrolysis cell unit comprising at least one solid oxide electrolysis cell comprising:
a fuel side
an oxy side
a flush gas inlet
a flush gas outlet
a fuel gas inlet
a product gas outlet, and
a drying unit comprising
an adsorbent bed
a drying unit inlet
a drying unit outlet
a regeneration gas inlet
a regeneration gas outlet;
wherein the adsorbent bed is arranged within the drying unit; and wherein the drying unit is arranged to convey a moist flush gas stream from the drying unit inlet through the adsorbent bed to the drying unit outlet and wherein the drying unit is arranged to convey a spent flush gas stream from the regeneration gas inlet through the adsorbent bed to the regeneration gas outlet; and wherein the drying unit outlet is in fluid communication with the flush gas inlet of the solid oxide electrolysis cell unit; and wherein the solid oxide electrolysis cell unit is arranged to convey dried flush gas from the flush gas inlet, through the oxy side of the at least one solid oxide electrolysis cell, and to the flush gas outlet of the solid oxide electrolysis cell unit; and wherein the flush gas outlet is in fluid communication with the regeneration gas inlet of the drying unit;

18 . The system according to claim 17 , wherein the system further comprises a control module for controlling the flow of temperature adjusted, moist flush gas stream to the drying unit, the dried flush gas stream from the drying unit, the temperature adjusted, dried flush gas stream from the drying unit, the temperature adjusted, spent flush gas stream to the drying unit and the spent regeneration gas from the drying unit.

19 . The system according to claim 17 , wherein the drying unit outlet in addition to being in fluid communication with

Assignees

• Topsoe As

Inventors

• Stummann Troels Dahlgaard
• Holstebroe Majken
• Speth Christian Henrik
• Hansen John Bøgild

Classifications

• C25B15/02

  Process control or regulation · CPC title

• B01J20/3458

  in the gas phase · CPC title

• B01J20/28047

  Gels · CPC title

• B01J20/165

  Natural alumino-silicates, e.g. zeolites · CPC title

• B01J20/103

  comprising silica · CPC title