Resonant converter with wide input and output voltage range

Patent metadata

Field	Value
Publication number	US-2025373171-A1
Application number	US-202418680388-A
Country	US
Kind code	A1
Filing date	May 31, 2024
Priority date	May 31, 2024
Publication date	Dec 4, 2025
Grant date	—

Abstract

A bidirectional DC-DC converter having at least two secondary inductors on a secondary side of a transformer. The converter includes at least two switches respectively coupled to the at least two secondary inductors. Through selective operation of the switches, a gain of the converter can be changed by selectively coupling one secondary inductor to a primary inductor in accordance with an operating mode.

First claim

1 . A converter, comprising:
a primary side having a primary inductor; and a secondary side having at least two secondary inductors, wherein the converter is operable in at least two operating modes and a different secondary inductor of the at least two secondary inductors is disconnected in each operating mode of the at least two operating modes.

2 . The converter of claim 1 , wherein the secondary side includes a first secondary inductor and a second secondary inductor.

3 . The converter of claim 2 , wherein the converter is operable in a forward mode and a backward mode.

4 . The converter of claim 3 , wherein the first secondary inductor is connected in the forward mode and the second secondary inductor is disconnected.

5 . The converter of claim 3 , wherein the first secondary inductor is disconnected in the back mode and the second secondary inductor is connected.

6 . The converter of claim 1 , wherein the primary side further includes an inverter and an inductor-inductor-capacitor (LLC) resonant tank.

7 . The converter of claim 1 , wherein the secondary side further includes at least two switches, wherein a respective switch of the at least two switches remove a respective secondary inductor of the at least two secondary inductors.

8 . The converter of claim 1 , wherein the secondary side further includes a three-leg rectifier.

9 . The converter of claim 3 , wherein the first secondary inductor and the secondary inductor are connected in the forward mode.

10 . The converter of claim 1 , wherein the primary side is operatively coupled to a power supply or a load.

11 . The converter of claim 1 , wherein the secondary side is operatively coupled to a battery.

12 . A system, comprising:
a bidirectional direct current to direct current (DC-DC) converter; at least one of a power supply or a load operatively coupled to a first side of the bidirectional DC-DC converter; and a battery operatively coupled to a second side of the bidirectional DC-DC converter, wherein the bidirectional DC-DC converter includes: a primary side having a primary inductor; and a secondary side having:
a first secondary inductor configured to provide a first gain in a forward mode;
a second secondary inductor configured to provide a second gain in a backward mode;
a first switch configured to operatively couple the first secondary inductor based on an operating mode; and
a second switch configured to operatively couple the second secondary inductor based on the operating mode.

13 . The system of claim 12 , wherein the first gain is based on the primary inductor, the inductor and the capacitor in series, the first secondary inductor, and an operating frequency, and
wherein the second gain is based on the primary inductor, the inductor and the capacitor in series, the second secondary inductor, and the operating frequency.

14 . The system of claim 12 , wherein the first switch connects the first secondary inductor and the second switch disconnects the second secondary inductor in the forward mode.

15 . The system of claim 12 , wherein the first switch disconnects the first secondary inductor and the second switch connects the second secondary inductor in the backward mode.

16 . The system of claim 12 , wherein the primary side further includes a resonant tank and a full bridge inverter.

17 . The system of claim 16 , wherein the full bridge inverter includes two legs, wherein each leg includes two transistors, and wherein transistors of the full bridge inverter operate below a resonant frequency in the forward mode and operate at a set frequency in the backward mode.

18 . The system of claim 12 , wherein the secondary side further includes a three-leg rectifier.

19 . The system of claim 18 , wherein the three-leg rectifier includes three legs, wherein each leg includes two transistors, and wherein a first leg is turned off in the forward mode and a second leg is turned off in the backward mode, the first leg and the second leg being different.

20 . A bidirectional converter for operatively coupling a battery to at least one of a load or a power supply, comprising:
a transformer having a primary inductor coupled to two secondary inductors, the two secondary inductors including a first secondary inductor and a second secondary inductor; a resonant tank on the primary side of the transformer; a full bridge inverter on the primary side of the transformer, the full bridge inverter having two legs, each leg having two transistors; a first switch on the secondary side of the transformer, the first switch configured to operatively connect the first secondary inductor based on an operating mode; a second switch on the secondary side of the transformer, the second switch configured to operatively connect the second secondary inductor based on the operating mode; and a three-leg rectifier on the secondary side of the transformer, wherein each leg includes two transistors, wherein, in a forward mode, the first switch connects the first secondary inductor, the second switch disconnects the second secondary inductor, and a first leg of the three-leg rectifier is turned off to provide a first gain, and wherein, in a backward mode, the first switch disconnects the first secondary inductor, the second switch connects the second secondary inductor, and a second leg of the three-leg rectifier is turned off to provide a second gain.

Assignees

• Deere & Co

Inventors

• Aqui Tapia Juan A
• Wainwright Richard E

Classifications

• H02M1/088

  for the simultaneous control of series or parallel connected semiconductor devices · CPC title

• H02M3/01

  Resonant DC/DC converters · CPC title

• H02M1/0058

  by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero (using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826) · CPC title

• H02M3/33584 Primary

  Bidirectional converters · CPC title

• H02M3/33573

  Full-bridge at primary side of an isolation transformer · CPC title