High energy density gel electrodes and method of making and using the same

Patent metadata

Field	Value
Publication number	US-2025372657-A1
Application number	US-202519043092-A
Country	US
Kind code	A1
Filing date	Jan 31, 2025
Priority date	Feb 2, 2024
Publication date	Dec 4, 2025
Grant date	—

Abstract

Disclosed herein are embodiments of gel electrodes, cells comprising the same, and methods of making and using the same. The gel electrodes comprise both a conductive material and an electroactive material, which are dispersed in a polymer gel. The cells described herein comprising the disclosed electrode(s) exhibit high energy density and are capable of long-duration energy storage.

First claim

We claim:

1 . A gel electrode, comprising:
a conductive material; and an electrolyte comprising a polymer, an electroactive material, and a solvent; wherein the polymer and the solvent form a gel, and wherein the conductive material and the electroactive material are dispersed in the gel.

2 . The gel electrode of claim 1 , wherein the polymer comprises a hydrophilic side chain.

3 . The gel electrode of claim 2 , wherein the hydrophilic side chain comprises an amino group, a hydroxyl group, an amide group, a sulfonic acid, a sulfonate group, an organosulfate group, a carboxylic acid, a carboxylate group, a phosphoric acid, a phosphate group, a phosphorous acid, a phosphonate group, —SO 3 Z, —CO 2 Z, —(CH 2 ) m PO 3 Z 2 , X, —NR′ 3 + , —NO 2 , —SO 2 R′, —CN, —CX 3 , —COX, —C(H)O, —C(O)R′, —C(O)NH 2 , —C(O)NHR′, —C(O)NR′ 2 , —N═O, —OR′, —(CH 2 CH 2 O) p R′, or any combination thereof, wherein each R′ independently is H, aliphatic, or heteroaliphatic; X is halo; each Z independently is a counterion with a +1 charge; m is an integer from 0 to 10; and p is an integer from 1 to 10.

4 . The gel electrode of claim 1 , wherein the polymer is xanthan gum (XG), chitosan, gelatin, iota-carrageenan (IC), cellulose, carboxyl methyl cellulose, polyacrylic acid (PAA), polyvinyl alcohol (PVA), or polyvinyl acetate.

5 . The gel electrode of claim 1 , wherein the conductive material is a conductive carbon material selected from carbon powder, a carbon nanotube, or a carbon fiber, or any combination thereof.

6 . The gel electrode of claim 1 , wherein the solvent is water, an organic solvent, or a mixture thereof.

7 . The gel electrode of claim 1 , wherein the electroactive material is an organic electroactive material, an inorganic electroactive material, or a combination thereof.

8 . The gel electrode of claim 1 , wherein the electroactive material is an inorganic electroactive material comprising Zn, Zn 2+ , I 3 − , I − , or any combination thereof.

9 . The gel electrode of claim 1 , wherein the electroactive material is an inorganic electroactive material comprising:
Zn and/or Zn 2+ ; Cr 2+ and/or Cr 3+ ; V 2+ and/or V 3+ ; S 4 2− and/or S 2 2− ; H + and/or H 2 ; or Ti 3+ and/or Ti 4+ .

10 . The gel electrode of claim 1 , wherein the electroactive material is an inorganic electroactive material comprising:
I 3 − and/or I − ; Fe 2+ and/or Fe 3+ ; V 4+ and/or V 5+ ; Br 2 and/or Br − ; Mn 2+ and/or Mn 4+ ; or Mn 2+ and/or Mn 3+ .

11 . The gel electrode of claim 7 , wherein the electroactive material is an organic electroactive material comprising (i) an electroactive monomer, (ii) an electroactive dimer comprising two electroactive monomers that are bound together, (iii) an electroactive polymer comprising three or more electroactive monomers that are bound together, (iv) an electroactive polymer comprising a backbone polymer linked with one or more electroactive monomers, or (v) any combination of two or more of (i), (ii), (iii), or (iv).

12 . The gel electrode of claim 11 , wherein the electroactive monomer comprises:
a phenazine ring system and/or ions and/or N-functionalized versions thereof; an anthraquinone ring system and/or ions thereof; an alloxazine ring system and/or ions thereof; a viologen ring system and/or ions thereof; a diazobenzene ring system and/or ions thereof; a fluorenone ring system and/or ions thereof; a naphthalene diimide ring system and/or ions thereof; a TEMPO ring system and/or ions thereof; a quinone ring system and/or ions thereof; a phenothiazine ring system and/or ions and/or N-functionalized versions thereof; a phenoxazine ring system and/or ions and/or N-functionalized versions thereof; a catechol ring system and/or ions thereof; a resorcinol ring system and/or ions thereof; or an organometallic compound comprising Fe, Co, Mn, Ti, Cr, or Cu, and/or ions of the organometallic compound.

13 . The gel electrode of claim 12 , wherein the organometallic compound comprises [Fe(CN) 6 ] 4− and/or [Fe(CN) 6 ] 3− .

14 . The gel electrode of claim 11 , wherein the electroactive polymer in (iv) is polyvinyl alcohol (PVA) linked with one or more electroactive monomers comprising a TEMPO ring system and/or ions thereof.

15 . The gel electrode of claim 1 , wherein the electrode further comprises a metal substrate positioned on a surface of the electrode.

16 . The gel electrode of claim 1 , comprising:
carbon powder; and an electrolyte comprising (i) a polymer selected from xanthan gum (XG) or polyvinyl alcohol (PVA); (ii) an electroactive material comprising Zn, Zn 2+ , I 3 − , I − , or any combination thereof; and (iii) water; wherein the polymer and the water form a gel, and wherein the carbon powder and electroactive material are dispersed in the gel.

17 . The gel electrode of claim 1 , comprising:
carbon powder; and an electrolyte comprising (i) a polymer selected from xanthan gum (XG) or polyvinyl alcohol (PVA); (ii) an electroactive material comprising Zn and/or Zn 2+ , or comprising disulfonated fluorenone and/or ions thereof; and (iii) water; wherein the polymer and the water form a gel, and wherein the carbon powder and electroactive material are dispersed in the gel.

18 . The gel electrode of claim 1 , comprising:
carbon powder; and an electrolyte comprising (i) a polymer selected from xanthan gum (XG) or polyvinyl alcohol (PVA); (ii) an electroactive material comprising a TEMPO ring system and/or ions thereof; ferrocene and/or ions thereof; and/or [Fe(CN) 6 ] 4− and/or [Fe(CN) 6 ] 3− ; and (iii) water; wherein the polymer and the water form a gel, and wherein the carbon powder and electroactive material are dispersed in the gel.

19 . A cell, comprising:
a first electrode; a second electrode; and a separator disposed between a first surface of the first electrode and a first surface of the second electrode; wherein the first electrode and the second electrode independently comprises a structure according to the electrode of claim 1 .

20 . The cell of claim 19 , wherein the first electrode and the second electrode are the same.

21 . The cell of claim 19 , wherein:
(a) the first electrode and the second electrode independently comprise carbon powder and an electrolyte comprising (i) a polymer selected from xanthan gum (XG) or polyvinyl alcohol (PVA); (ii) Zn, Zn 2+ , I 3 − , I − , or any combination thereof; and (iii) water; and (b) the polymer and the water form a gel, and wherein the carbon powder and the Zn, Zn 2+ , I 3 − , I − , or the combination thereof are dispersed in the gel.

22 . The cell of claim 19 , wherein:
(a) the first electrode and the second electrode independently comprise carbon powder and an electrolyte comprising (i) a polymer selected from xanthan gum (XG) or polyvinyl alcohol (PVA); (ii) an electroactive material; and (iii) water; (b) the polymer and the water form a gel, and wherein the carbon powder and the electroactive material are dispersed in the gel; and (c) the electroactive material in the first electrode comprises Zn and/or Zn 2+ , and the electroactive material in the second electrode comprises (i) a TEMPO ring system and/or ions thereof, or (ii) ferrocene and/or ions thereof.

23 . The cell of claim 19 , wherein:
(a) the first electrode and the second electrode independently comprise carbon powder and an electrolyte comprising (i) a polymer selected from xanthan g

Assignees

• Battelle Memorial Institute

Inventors

• Wang Wei
• Yan Litao
• Shao Yuyan
• Feng Ruozhu

Classifications

• H01M4/623

  fluorinated polymers · CPC title

• H01M2300/0002

  Aqueous electrolytes · CPC title

• H01M10/0565

  Polymeric materials, e.g. gel-type or solid-type · CPC title

• H01M10/36

  Accumulators not provided for in groups H01M10/05-H01M10/34 · CPC title

• H01M2300/0085

  Immobilising or gelification of electrolyte · CPC title