Cathode active material and method for producing cathode active material

Patent metadata

Field	Value
Publication number	US-2025372639-A1
Application number	US-202519069578-A
Country	US
Kind code	A1
Filing date	Mar 4, 2025
Priority date	May 31, 2024
Publication date	Dec 4, 2025
Grant date	—

Abstract

The cathode active material includes secondary particles. The secondary particle includes a plurality of crystallites. Each of the plurality of crystallites includes a lithium metal composite oxide. A structure of the lithium metal composite oxide is a layered-rocksalt structure. In the cross section of the secondary particle, “2.5≤d L /d S ≤28.2”, “0.125≤d L /D”, and “θ≤450” are satisfied. “d L ” indicates the major axis diameter of the crystallite. “d S ” indicates the minor axis diameter of the crystallite. “D” indicates the maximum Feret diameter of the secondary particles. “θ” represents an angle formed between the first straight line and the second straight line. The first straight line is an extension of the major axis diameter of the crystallite. The second straight line passes through the intersection of the circumscribed circle of the secondary particle and the extension line and the center of the circumscribed circle.

First claim

What is claimed is:

1 . A cathode active material comprising a secondary particle, wherein:
the secondary particle includes a plurality of crystallites; each of the crystallites includes a lithium metal composite oxide; the lithium metal composite oxide has a layered-rocksalt structure; in a cross section of the secondary particle, relationships of 2.5≤d L /d S ≤28.2, 0.125≤d L /D, and θ≤450 are satisfied; the d L represents a major axis diameter of the crystallite, and the d S represents a minor axis diameter of the crystallite; the D represents a maximum Feret diameter of the secondary particle; the θ represents an angle formed between a first straight line and a second straight line; the first straight line is an extension line of the major axis diameter of the crystallite; and the second straight line passes through an intersection of a circumscribed circle of the secondary particle and the extension line and through a center of the circumscribed circle.

2 . The cathode active material according to claim 1 , wherein in the cross section of the secondary particle, relationships of 0.125≤d L /D<0.500, 0°≤θ≤10°, and 2.5≤d L /d S ≤7.9 are further satisfied.

3 . The cathode active material according to claim 1 , wherein in the cross section of the secondary particle, the secondary particle has a voidage of 10% or less.

4 . The cathode active material according to claim 1 , wherein the lithium metal composite oxide has a composition represented by a general formula:
Li 1-a MO 2 , where a relationship of −0.5≤a≤0.5 is satisfied, and M includes at least one type selected from the group consisting of Ni, Co, Mn, and Al.

5 . A method for producing a cathode active material, the method comprising:
preparing a metal hydroxide; forming a first mixture by mixing the metal hydroxide and a lithium compound; forming a second mixture by subjecting the first mixture to first heat treatment; and synthesizing the cathode active material by subjecting the second mixture to second heat treatment, wherein the first heat treatment and the second heat treatment are performed under an oxygen atmosphere, the first heat treatment is performed at a temperature of 500° C. to 650° C. for 48 hours to 60 hours, and the second heat treatment is performed at a temperature of 900° C. to 1100° C. for 0.5 hours to 2 hours.

Assignees

• Toyota Motor Co Ltd

Inventors

• Ohsawa Ryosuke
• Ninomiya Takahiko
• Kinoshita Taku

Classifications

• C01G53/50

  of the type (MnO2)n-, e.g. Li(NixMn1-x)O2 or Li(MyNixMn1-x-y)O2 · CPC title

• H01M4/525 Primary

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title

• C01G51/42

  containing alkali metals, e.g. LiCoO2 · CPC title

• C01G45/1228

  of the type (MnO2)-, e.g. LiMnO2 or Li(MxMn1-x)O2 · CPC title

• C01F7/043

  Lithium aluminates · CPC title