Cable Buffering Device and Cable Supply System

Patent metadata

Field	Value
Publication number	US-2025361953-A1
Application number	US-202519214270-A
Country	US
Kind code	A1
Filing date	May 21, 2025
Priority date	May 21, 2024
Publication date	Nov 27, 2025
Grant date	—

Abstract

A cable buffering device includes a bracket, a slide rail, a slider, an upper wheel, a lower wheel, and a driver. The slide rail is fixed on the bracket and extends in a vertical direction. The slider is slidably installed on the slide rail and moves along the slide rail. The upper wheel is rotatably mounted on the slider and rotates around a first horizontal axis. The lower wheel is located below the upper wheel and rotatably mounted on the bracket. The lower wheel rotates around a second horizontal axis parallel to the first horizontal axis. The driver is installed on the bracket and connected to the slider. The driver drives the slider and the upper wheel to move along the slide rail and adjusts a buffer amount of a cable wound on the upper wheel and the lower wheel. The driver applies a predetermined tension to the cable wound on the upper wheel and the lower wheel by driving the upper wheel to move along the slide rail.

First claim

1 . A cable buffering device, comprising:
a bracket; a slide rail fixed on the bracket and extending in a vertical direction; a slider slidably installed on the slide rail and moving along the slide rail; an upper wheel rotatably mounted on the slider and rotating around a first horizontal axis; a lower wheel located below the upper wheel and rotatably mounted on the bracket, the lower wheel rotates around a second horizontal axis parallel to the first horizontal axis; and a driver installed on the bracket and connected to the slider, the driver drives the slider and the upper wheel to move along the slide rail and adjusts a buffer amount of a cable wound on the upper wheel and the lower wheel, the driver applies a predetermined tension to the cable wound on the upper wheel and the lower wheel by driving the upper wheel to move along the slide rail.

2 . The cable buffering device of claim 1 , wherein an upper wheel shaft is fixed on the slider, and the upper wheel is rotatably mounted on the upper wheel shaft such that the upper wheel rotates around the first horizontal axis relative to the bracket and moves in the vertical direction relative to the bracket.

3 . The cable buffering device of claim 1 , wherein a lower wheel shaft is fixed on the bracket, and the lower wheel is rotatably installed on the lower wheel shaft such that the lower wheel rotates relative to the bracket about the second horizontal axis but cannot be moved in the vertical direction relative to the bracket.

4 . The cable buffering device of claim 1 , wherein the driver includes an electrical control cylinder installed on the bracket, an actuator of the electrical control cylinder is connected to the slider, the actuator drives the slider and the upper wheel to move in the vertical direction.

5 . The cable buffering device of claim 1 , further comprising a lower limit block fixed on the bracket, the lower limit block limits a lower limit position of the upper wheel, when the upper wheel is moved to the lower limit position, the lower limit block rests against the slider to restrict the upper wheel at the lower limit position.

6 . The cable buffering device of claim 5 , wherein the lower limit block is located above and adjacent to the lower wheel, the upper wheel is moved to the lower limit position under its own gravity and is supported at the lower limit position by the lower limit block during a maintenance period of the cable buffering device.

7 . The cable buffering device according to claim 5 , further comprising an upper limit block fixed on the bracket and limiting an upper limit position of the upper wheel, when the upper wheel is moved to the upper limit position, the upper limit block rests against the slider to limit the upper wheel at the upper limit position.

8 . The cable buffering device of claim 1 , further comprising a housing accommodating the bracket, the upper wheel, and the lower wheel, a cable input port and a cable output port are formed in the housing, the cable input port allows a cable input of the cable into the housing and the cable output port allows a cable output of the cable out of the housing.

9 . The cable buffering device of claim 8 , further comprising an input guide wheel and an output guide wheel, the input guide wheel is rotatably installed at the cable input port and guides the cable into the cable buffering device, the output guide wheel is rotatably installed at the cable output port and guides the cable to output from the cable buffering device.

10 . The cable buffering device of claim 9 , wherein the input guide wheel is higher than the output guide wheel, and the output guide wheel is higher than the lower wheel, the cable is guided to the lower wheel through the input guide wheel and wound on the lower wheel and the upper wheel, and the cable is guided from the lower wheel to an outside of the cable output port-via the output guide wheel.

11 . The cable buffering device of claim 9 , further comprising an input speed sensor and an output speed sensor, the input speed sensor is installed on the input guide wheel to detect an input speed of the cable input into the cable buffering device, the output speed sensor is installed on the output guide wheel to detect an output speed of the cable output from the cable buffering device.

12 . The cable buffering device of claim 11 , further comprising an upper wheel height controller adjusting a height of the upper wheel in real-time based on a difference between the input speed of the cable and the output speed of the cable such that the height of the upper wheel matches the difference between the input speed of the cable and the output speed of the cable.

13 . The cable buffering device of claim 12 , wherein when the input speed of the cable is greater than the output speed of the cable, the upper wheel height controller controls the driver to drive the upper wheel to move upward, so as to increase the height of the upper wheel and the buffer amount of the cable in the cable buffering device, when the input speed of the cable is less than the output speed of the cable, the upper wheel height controller controls the driver to drive the upper wheel to move downward, so as to reduce the height of the upper wheel and the buffer amount of the cable in the cable buffering device.

14 . The cable buffering device of claim 12 , further comprising an upper wheel height sensor and an upper wheel height calculator, the upper wheel height sensor is installed at the top of the bracket and faces the upper wheel and detects an actual height of the upper wheel, the upper wheel height calculator calculates an ideal height of the upper wheel based on the difference between the input speed of the cable and the output speed of the cable, the upper wheel height controller adjusts the height of the upper wheel in real time based on the difference between the actual height of the upper wheel and the ideal height of the upper wheel until the actual height of the upper wheel is equal to the ideal height of the upper wheel.

15 . The cable buffering device of claim 8 , wherein a cross-section of the housing is rectangular and tower shaped, and a height of the housing in the vertical direction is greater than a length of the housing and a width of the housing in a horizontal direction.

16 . The cable buffering device of claim 8 , wherein a cross-section of the bracket is rectangular and cylindrical, and a height of the bracket in the vertical direction is greater than a length of the bracket and a width of the bracket in a horizontal direction.

17 . A cable supply system, comprising:
a cable supply device supplying a cable; and a cable buffering device including a bracket, a slide rail fixed on the bracket and extending in a vertical direction, a slider slidably installed on the slide rail and moving along the slide rail, an upper wheel rotatably mounted on the slider and rotating around a first horizontal axis, a lower wheel located below the upper wheel and rotatably mounted on the bracket, the lower wheel rotates around a second horizontal axis parallel to the first horizontal axis, and a driver installed on the bracket and connected to the slider, the driver drives the slider and the upper wheel to move along the slide rail and adjusts a buffer amount of a cable wound on the upper wheel and the lower wheel, the driver applies a predetermined tension to the cable wound on the upper wheel and the lower wheel by driving the upper wheel to move along the slide rail, the cable buffering device buffers the cable supplied from the cable supply devi

Assignees

• Te Connectivity Solutions Gmbh
• Tyco Electronics Shanghai Co Ltd

Inventors

• Yang An (Joshua)
• Hu Lvhai (Samuel)
• Lu Roberto Francisco-Yi

Classifications

• B65H51/20

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• B65H2513/10

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