Collapsible element for façade systems

Patent metadata

Field	Value
Publication number	US-2025361766-A1
Application number	US-202519288483-A
Country	US
Kind code	A1
Filing date	Aug 1, 2025
Priority date	Apr 8, 2022
Publication date	Nov 27, 2025
Grant date	—

Abstract

A façade system includes a mullion having exterior and interior portions and defining a glazing pocket between the exterior and interior portions, a thermal break arranged within the glazing pocket and extending between the exterior and interior portions, the thermal break dividing the glazing pocket into a shallow pocket and a deep pocket larger than the shallow pocket, and a collapsible element arranged within the deep pocket and extending between the thermal break and a lateral side of a panel introduced into the deep pocket. The collapsible element is movable between a collapsed state and an expanded state. The collapsible element divides the deep pocket into two or more thermal chambers when in the expanded state to reduce heat transfer by convection through the glazing pocket.

First claim

What is claimed is:

1 . A façade system, comprising:
a mullion having exterior and interior portions and defining a glazing pocket between the exterior and interior portions;
a thermal break arranged within the glazing pocket and extending between the exterior and interior portions, the thermal break dividing the glazing pocket into a shallow pocket and a deep pocket larger than the shallow pocket; and
a collapsible element arranged within the deep pocket between the thermal break and a lateral side of a panel introduced into the deep pocket, the collapsible element including:
a cross-member;
a first foldable wall coupled to the cross-member at a first joint; and
a second foldable wall coupled to the cross-member at a second joint,

wherein the collapsible element is movable between a collapsed state, where at least one of the first or second foldable walls is folded against the cross-member, and an expanded state, where the collapsible element divides the deep pocket into two or more thermal chambers.

2 . The façade system of claim 1 , wherein the first foldable wall is shorter than the second foldable wall, and wherein the collapsible element divides the deep pocket into two thermal chambers when in the expanded state.

3 . The façade system of claim 1 , wherein, when the collapsible element is in the collapsed state, an inner surface of the first foldable wall is folded against the cross-member and the second foldable wall is folded against an outer surface of the first foldable wall.

4 . The façade system of claim 3 , wherein the first foldable wall is shorter than the second foldable wall.

5 . The façade system of claim 1 , wherein the first joint is located at a transition between a first end of the cross-member and a first end of the first foldable wall, and the second joint is located at a transition between a second end of the cross-member and a first end of the second foldable wall.

6 . The façade system of claim 1 , wherein, when the collapsible element is in the collapsed state, an inner surface of the first and second foldable walls are folded against the cross-member and an outer surface of the first and second foldable walls are engaged with the lateral side of the panel.

7 . The façade system of claim 6 , wherein, when the collapsible element is in the collapsed state, a gap is defined between corresponding ends of the first and second foldable walls.

8 . The façade system of claim 1 , wherein the collapsible element further comprises:
a first side wall extending from a first end of the cross-member, the first side wall being engaged with a first side of the deep pocket; and
a second side wall extending from a second end of the cross-member, the second side wall being engaged with a second side of the deep pocket.

9 . The façade system of claim 1 , wherein the cross-member is secured to the thermal break.

10 . The façade system of claim 1 , wherein the collapsible element is naturally biased to the expanded state.

11 . The façade system of claim 1 , wherein the collapsible element is naturally biased to the collapsed state.

12 . A method of assembling a façade system, comprising:
coupling a first panel to a mullion, the mullion including:
an exterior portion and an interior portion;
a glazing pocket defined between the exterior and interior portions; and
a thermal break arranged within the glazing pocket and extending between the exterior and interior portions and thereby dividing the glazing pocket into a shallow pocket and a deep pocket larger than the shallow pocket, wherein the first panel is received within the shallow pocket;

advancing a second panel into the deep pocket and toward the thermal break, wherein a collapsible element is arranged in the deep pocket and includes:
a cross-member engageable with the thermal break;
a first foldable wall coupled to the cross-member at a first joint; and
a second foldable wall coupled to the cross-member at a second joint;

transitioning the collapsible element between a collapsed state and an expanded state as the second panel is received within the deep pocket, wherein at least one of the first or second foldable walls is folded against the cross-member, when the collapsible element is moved to the collapsed state; and
dividing the deep pocket into two or more thermal chambers with the collapsible element in the expanded state.

13 . The method of claim 12 , wherein, when the collapsible element is in the collapsed state, an inner surface of the first foldable wall is folded against the cross-member and the second foldable wall is folded against an outer surface of the first foldable wall.

14 . The method of claim 12 , wherein, when the collapsible element is in the collapsed state, an inner surface of the first and second foldable walls are folded against the cross-member and an outer surface of the first and second foldable walls are engaged with the lateral side of the panel.

15 . The method of claim 12 , further comprising drawing the second panel partially out of the deep pocket and thereby allowing the collapsible element to transition from the collapsed state to the expanded state.

16 . The method of claim 12 , wherein the collapsible element is naturally biased to the expanded state and advancing the second panel into the deep pocket comprises collapsing the collapsible element to the collapsed state as the second panel advances into the deep pocket.

17 . A façade system, comprising:
a mullion having exterior and interior portions and defining a glazing pocket between the exterior and interior portions;
a thermal break arranged within the glazing pocket and extending between the exterior and interior portions, the thermal break dividing the glazing pocket into a shallow pocket and a deep pocket larger than the shallow pocket; and
a collapsible element arranged within the deep pocket and extending between the thermal break and a lateral side of a panel introduced into the deep pocket, the collapsible element including:
a first portion including a first sidewall engaged against a first side of the deep pocket and a first foldable wall coupled to the first sidewall at a first joint; and
a second portion spaced laterally from the first portion and including a second sidewall engaged against a second side of the deep pocket and a second foldable wall coupled to the second sidewall at a second joint,

wherein the collapsible element is movable between a collapsed state, where the first and second foldable walls are engaged against the thermal break, and an expanded state, where the first and second foldable walls cooperatively divide the deep pocket into three thermal chambers.

18 . The façade system of claim 17 , wherein, when the collapsible element is in the collapsed state, a gap is defined between corresponding ends of the first and a second foldable walls.

19 . The façade system of claim 17 , wherein the collapsible element is naturally biased to the expanded state.

20 . The façade system of claim 19 , wherein the collapsible element is naturally biased to the collapsed state.

Assignees

• Arconic Tech Llc

Inventors

• Barbulescu Ion-Horatiu

Classifications

• E06B2003/26398

  with two metal sections clamping a pane · CPC title

• E06B2003/26325

  the convection or radiation in a hollow space being reduced, e.g. by subdividing the hollow space · CPC title

• E06B3/26303

  with thin strips, e.g. defining a hollow space between the metal section members · CPC title

• E04B2/967 Primary

  Details of the cross-section of the mullions or transoms (E04B2/965 takes precedence) · CPC title

• E06B3/5454

  inside U-shaped section members · CPC title