Electrode for all-solid-state battery and all-solid-state battery including the same

Patent metadata

Field	Value
Publication number	US-2025357491-A1
Application number	US-202418926511-A
Country	US
Kind code	A1
Filing date	Oct 25, 2024
Priority date	May 14, 2024
Publication date	Nov 20, 2025
Grant date	—

Abstract

Provided is an electrode for an all-solid-state battery, featuring a current collector, a first coating layer formed on the current collector, and a second coating layer selectively applied to a partial region of the first coating layer. This design optimizes pressure distribution during battery assembly and operation, reducing surface degradation and preventing dendrite formation. Additionally, a conductive material layer is formed on a partial region of the second coating layer to enhance electrical conductivity between the second coating layer and the solid electrolyte. The invention also includes methods for preparing the electrode and assembling the all-solid-state battery, which involves placing a pressing member on regions of the electrode lacking the second coating layer. The disclosed electrode structure significantly improves the performance, durability, and safety of all-solid-state batteries.

First claim

What is claimed is:

1 . An electrode for an all-solid-state battery, the electrode comprising:
a current collector; a first coating layer formed on the current collector; and a second coating layer formed on a partial region of the first coating layer.

2 . The electrode of claim 1 , wherein a region that has no second coating layer but has the first coating layer is surrounded by a region having the second coating layer.

3 . The electrode of claim 1 , wherein a ratio of a thickness of the second coating layer to a thickness of the first coating layer is in a range from about 1% to 5%.

4 . The electrode of claim 1 , wherein a ratio of an area of the region having the second coating layer to an area of the region having the first coating layer is in a range from about 60% to 90%.

5 . The electrode of claim 1 , wherein a ratio of a loading level of an electrode active material of the second coating layer to a loading level of an electrode active material of the first coating layer is at least about 2%.

6 . The electrode of claim 1 , wherein the first coating layer comprises an electrode active material, a binder, and a solid electrolyte.

7 . The electrode of claim 1 , wherein the second coating layer comprises an electrode active material, a binder, and a solid electrolyte.

8 . The electrode of claim 1 , wherein a pressing member is placed on a region having no second coating layer of the electrode.

9 . An all-solid-state battery comprising:
an electrode for the all-solid-state battery according to claim 1 ; and a solid electrolyte.

10 . A method for preparing an electrode for an all-solid-state battery, the method comprising:
forming a first coating layer on a current collector (S1); placing a mask on the first coating layer and forming a second coating layer (S2); and removing the mask (S3).

11 . The method of claim 10 , wherein the mask comprises at least one material selected from the group consisting of polyethylene, polytetrafluoroethylene, and polyethylene naphthalate.

12 . The method of claim 10 , wherein the mask has a thickness ranging from about 5 μm to 50 μm.

13 . The method of claim 10 , wherein the S1 comprises:
coating and drying first coating layer slurry comprising an electrode active material, a conductive material, a binder, and a solid electrolyte on the current collector.

14 . The method of claim 10 , wherein the S2 comprises:
coating and drying second coating layer slurry comprising an electrode active material, a conductive material, a binder, and a solid electrolyte on the first coating layer.

15 . A method for preparing an all-solid-state battery, the method comprising:
sequentially stacking the electrode for the all-solid-state battery according to claim 1 , a solid electrolyte layer, and an opposite electrode; and rolling a stack structure using a pressing member, wherein the pressing member is placed on a region having no second coating layer of the electrode for the all-solid-state battery.

16 . The method of claim 15 , wherein the electrode for the all-solid-state battery is a positive electrode, and
wherein the opposite electrode is a negative electrode.

17 . The method of claim 15 , wherein the electrode for the all-solid-state battery is a negative electrode, and
wherein the opposite electrode is a positive electrode.

18 . An all-solid-state battery comprising:
an electrode including a current collector, a first coating layer formed on the current collector, a second coating layer formed on a partial region of the first coating layer, and a conductive material layer formed on a partial region of the second coating layer, wherein the conductive material layer is configured to enhance the electrical conductivity between the second coating layer and the solid electrolyte; a solid electrolyte layer positioned between the electrode and an opposite electrode; and a pressing member configured to apply pressure to the electrode, wherein the pressing member is placed on a region of the electrode that lacks the second coating layer.

19 . The all-solid-state battery of claim 18 , wherein the conductive material layer comprises at least one material selected from the group consisting of carbon black, conducting graphite, ethylene black, and graphene.

20 . The all-solid-state battery of claim 18 , wherein the conductive material layer is selectively formed only in regions of the second coating layer that are in direct contact with the solid electrolyte layer.

Assignees

• Hyundai Motor Co Ltd
• Kia Corp

Inventors

• Kim Dong Hyun
• Rim Jae Hyun
• Han Yoon Jae
• Choi Chang Young
• Kim Sang Mo
• Kim Yoon Gon

Classifications

• H01M2300/0065

  Solid electrolytes · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M2004/027

  Negative electrodes · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title