Method for ascertaining a motor constant, a fault state and/or wear state, as well as a contact point, control unit, friction brake

Patent metadata

Field	Value
Publication number	US-2025354591-A1
Application number	US-202519186768-A
Country	US
Kind code	A1
Filing date	Apr 23, 2025
Priority date	May 17, 2024
Publication date	Nov 20, 2025
Grant date	—

Abstract

A method for ascertaining a motor constant of an electric machine, in particular an actuator assembly. At least one excitation signal having at least one direct current component and one alternating current component is specified. The machine is controlled using the excitation signal. At least one actual value of a motor current of the machine and one actual value of a rotation rate of a rotor shaft of the machine are ascertained in each case. The motor constant is ascertained as a function of the excitation signal and the actual values.

First claim

What is claimed is:

1 . A method for ascertaining a motor constant of an electric machine, the method comprising the following steps:
specifying at least one excitation signal having at least one direct current component and one alternating current component; controlling the machine using the excitation signal; ascertaining at least one actual value of a motor current of the machine and one actual value of a rotation rate of a rotor shaft of the machine; and ascertaining the motor constant as a function of the excitation signal and the actual value of the motor current and the actual value of the rotation rate.

2 . The method according to claim 1 , wherein actual temporal profiles of the motor current and of the rotation rate that result from the excitation signal are ascertained in each case, and average values are ascertained as respective actual values as a function of the actual temporal profiles of the motor current and of the rotation rate.

3 . The method according to claim 2 , wherein the actual profiles of the motor current and of the rotation rate are ascertained over at least two periods of the alternating current component.

4 . The method according to claim 1 , wherein the alternating current component has a plurality of different harmonic frequencies.

5 . The method according to claim 1 , wherein an average value of the motor constant is ascertained using a plurality of different excitation signals.

6 . The method according to claim 1 , wherein the motor constant is ascertained using a Fourier transform.

7 . The method according to claim 1 , wherein the machine is part of an actuator assembly, and the motor constant is ascertained as a function of at least one Coulomb friction coefficient and/or a viscous friction coefficient of the actuator assembly.

8 . The method according to claim 1 , wherein the machine is part of an actuator assembly, and the motor constant is ascertained as a function of a preload and/or a restoring moment of a spring element of the actuator assembly.

9 . The method according to claim 1 , wherein the machine is part of an actuator assembly of a friction brake of a motor vehicle, and the machine is controlled using the excitation signal only in a range of an air gap of the friction brake.

10 . A method for ascertaining a fault state and/or wear state of a friction brake including at least two friction partners, of a motor vehicle, wherein the friction brake is assigned an actuator assembly with an electric machine, for displacing one of the friction partners to the other of the friction partners, the method comprising:
specifying at least one excitation signal having at least one direct current component and one alternating current component; controlling the machine using the excitation signal; ascertaining at least one actual value of a motor current of the machine and one actual value of a rotation rate of a rotor shaft of the machine; ascertaining a motor constant as a function of the excitation signal and the actual value of the motor current and the actual value of the rotation rate; and ascertaining the fault state and/or wear state is ascertained as a function of the ascertained motor constant of the machine by comparing: (i) the ascertained motor constant and/or a friction coefficient ascertained as a function of the motor constant, with (ii) a specified threshold value and/or tolerance band.

11 . A method for ascertaining a contact point of two friction partners of a friction brake of a motor vehicle, wherein the friction brake is assigned an actuator assembly with an electric machine, for displacing one of the friction partners ( 2 ) to the other of the friction partners, the method comprising:
specifying at least one excitation signal having at least one direct current component and one alternating current component; controlling the machine using the excitation signal; ascertaining at least one actual value of a motor current of the machine and one actual value of a rotation rate of a rotor shaft of the machine; ascertaining a motor constant as a function of the excitation signal and the actual value of the motor current and the actual value of the rotation rate; and ascertaining the contact point of the friction partners is ascertained, using a load torque estimator, as a function of the ascertained motor constant.

12 . A control unit specifically configured to ascertain a motor constant of an electric machine, the control unit configured to:
specify at least one excitation signal having at least one direct current component and one alternating current component; control the machine using the excitation signal; ascertain at least one actual value of a motor current of the machine and one actual value of a rotation rate of a rotor shaft of the machine; and ascertain the motor constant as a function of the excitation signal and the actual value of the motor current and the actual value of the rotation rate.

13 . A friction brake of a motor vehicle, with at least two friction partners, wherein the friction brake is assigned an actuator assembly with an electric machine, for displacing one of the friction partners to the other of the friction partners, the friction brake comprising:
a control unit specifically configured to ascertain a motor constant of the electric machine, the control unit configured to:
specify at least one excitation signal having at least one direct current component and one alternating current component,
control the machine using the excitation signal, ascertain at least one actual value of a motor current of the machine and one actual value of a rotation rate of a rotor shaft of the machine, and
ascertain a motor constant as a function of the excitation signal and the actual value of the motor current and the actual value of the rotation rate.

Assignees

• Bosch Gmbh Robert

Inventors

• Stuemke Daniel
• Lauble Jan
• Peter Simon

Classifications

• B60Y2400/81

  Braking systems · CPC title

• F16D65/12

  Discs; Drums for disc brakes · CPC title

• F16D66/00

  Arrangements for monitoring working conditions, e.g. wear, temperature · CPC title

• B60T13/741

  acting on an ultimate actuator · CPC title

• B60T17/221 Primary

  Procedure or apparatus for checking or keeping in a correct functioning condition of brake systems (hydraulic pressure systems in general F15B19/00, F15B21/04; testing structures or apparatus G01M) · CPC title