Processing hard rock lithium minerals or other materials to produce lithium materials and byproducts converted from a sodium sulfate intermediate product
US-2024425381-A1 · Dec 26, 2024 · US
US2025346974A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2025346974-A1 |
| Application number | US-202519199598-A |
| Country | US |
| Kind code | A1 |
| Filing date | May 6, 2025 |
| Priority date | May 7, 2024 |
| Publication date | Nov 13, 2025 |
| Grant date | — |
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A method for removing calcium in a lithium battery recycling process includes recovering acidic lithium liquid including calcium; adding an oxalate aqueous solution to the acidic lithium liquid as a first calcium removal process; raising the pH of the acidic lithium liquid to prepare an alkaline lithium liquid; and adding ammonium oxalate to the alkaline lithium liquid as a second calcium removal process.
Opening claim text (preview).
What is claimed is: 1 . A method of removing calcium from a lithium liquid from a rechargeable lithium battery recycling process, the method comprising: recovering acidic lithium liquid including calcium from the recycling process; adding an oxalate aqueous solution to the acidic lithium liquid as a first calcium removal process; raising a pH of the acidic lithium liquid to prepare an alkaline lithium liquid; and adding ammonium oxalate to the alkaline lithium liquid as a second calcium removal process. 2 . The method as claimed in claim 1 , wherein the acidic lithium liquid has pH of about 1 to about 5 before the pH is raised. 3 . The method as claimed in claim 1 , wherein the acidic lithium liquid includes at least one of lithium sulfate and lithium hydrochloride. 4 . The method as claimed in claim 1 , wherein, before the first calcium removal process, the calcium in the acidic lithium liquid is present in an ionic state and the calcium ion is included in an amount of about 1 to about 10,000 ppm. 5 . The method as claimed in claim 1 , wherein the oxalate aqueous solution has a concentration of about 0.1 to about 1 M. 6 . The method as claimed in claim 1 , wherein the first calcium removal process is performed at a temperature range of about 0° C. to about 80° C. 7 . The method as claimed in claim 1 , wherein calcium is precipitated as calcium oxalate in the first calcium removal process. 8 . The method as claimed in claim 1 , wherein at least one of sodium hydroxide and sodium carbonate is used to prepare the alkaline lithium liquid. 9 . The method as claimed in claim 1 , wherein, after the preparing of the alkaline lithium liquid, at least one of iron, magnesium, and zinc is removed. 10 . The method as claimed in claim 1 , wherein the alkaline lithium liquid has a pH of about 7 to about 14. 11 . The method as claimed in claim 1 , wherein the second calcium removal process is performed at a temperature range of about 40° C. to about 100° C. 12 . The method as claimed in claim 1 , wherein calcium is precipitated in a form of calcium oxalate in the second calcium removal process. 13 . The method as claimed in claim 1 , wherein, after the second calcium removal process, the method further includes adding a carbonate ion-containing material or carbon dioxide gas to the alkaline lithium liquid to produce lithium carbonate. 14 . The method as claimed in claim 1 , wherein after the second calcium removal process, the method further includes adding a hydroxide ion-containing material to the alkaline lithium liquid, concentrating, and crystallizing to produce lithium hydroxide.
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