Systems, devices, and methods for skin adhesive liner removal

Patent metadata

Field	Value
Publication number	US-2025339061-A1
Application number	US-202519196018-A
Country	US
Kind code	A1
Filing date	May 1, 2025
Priority date	May 3, 2024
Publication date	Nov 6, 2025
Grant date	—

Abstract

An assembly for insertion of an analyte sensor is provided. The assembly can include an applicator having an applicator housing, a sharp, a carrier configured to releasably retain a sensor control device, and an applicator cap removably coupled with the applicator housing. The assembly can further include a sensor control device configured to be worn on skin of a user, which includes a sensor control device housing, sensor electronics disposed in the sensor control device housing, the analyte sensor, a sensor cap, a collar configured to snap-fit into the sensor cap, an adhesive patch comprising a distally-facing surface configured to adhere to the skin of the user, and an adhesive liner. The adhesive liner can be configured such that removal of the applicator cap and/or the sensor cap causes removal of the adhesive liner from the adhesive patch.

First claim

1 - 23 . (canceled)

24 . An assembly for insertion of an analyte sensor, the assembly comprising:
( 1 ) an applicator comprising:
an applicator housing;
a sharp;
a carrier configured to releasably retain a sensor control device; and
an applicator cap removably coupled with the applicator housing;
( 2 ) the sensor control device configured to be worn on skin of a user, the sensor control device comprising:
a sensor control device housing;
sensor electronics disposed in the sensor control device housing;
the analyte sensor comprising:
a proximal portion coupled with the sensor electronics; and
a distal portion configured to be transcutaneously positioned through the skin of the user;

a sensor cap configured to cover the analyte sensor and the sharp, wherein the sensor cap is removably coupled with the sensor control device housing, and wherein the sensor cap is further configured such that the removal of the applicator cap further causes removal of the sensor cap from the sensor control device housing;
an adhesive patch comprising a distally-facing surface configured to adhere to the skin of the user; and
an adhesive liner comprising:
a proximal part removably coupled with the adhesive patch; and
a distal part coupled with the sensor cap;

wherein the distal part of the adhesive liner comprises an aperture to receive the sensor cap, and wherein the adhesive liner is configured such that removal of the sensor cap and the applicator cap causes removal of the proximal part of the adhesive liner from the adhesive patch.

25 . The assembly of claim 24 , wherein the analyte sensor is a glucose sensor.

26 . The assembly of claim 24 , wherein the proximal part of the adhesive liner is configured to be coupled with the adhesive patch during shipping and storage.

27 . The assembly of claim 24 , wherein the aperture in the distal part of the adhesive liner is configured to correspond with the shape of the sensor cap.

28 . The assembly of claim 24 , wherein the adhesive patch further comprises an aperture, wherein the aperture of the distal part of the adhesive liner does not substantially overlap with the aperture of the adhesive patch.

29 . The assembly of claim 28 , wherein the aperture of the distal part of the adhesive liner has a smaller diameter than the aperture of the adhesive patch.

30 - 63 . (canceled)

64 . The assembly of claim 24 , wherein the proximal part of the adhesive liner has a geometry that matches at least a portion of the shape of the adhesive patch.

65 . The assembly of claim 24 , wherein the aperture of the distal part of the adhesive liner is sized and shaped to receive the sensor cap in a non-rotational fit.

66 . The assembly of claim 24 , wherein the distal part of the adhesive liner is configured to be mechanically retained on the sensor cap.

67 . The assembly of claim 24 , wherein the aperture of the distal part of the adhesive liner is contoured to match a non-cylindrical profile of the sensor cap.

68 . The assembly of claim 24 , wherein the aperture in the distal part of the adhesive liner is non-circular and includes one or more shaped recesses or extensions to conform to the geometry of the sensor cap.

69 . The assembly of claim 24 , wherein the distal part of the adhesive liner is retained on the sensor cap by interference between an edge of the aperture and a corresponding ridge or protrusion on the sensor cap.

70 . The assembly of claim 24 , wherein the sensor cap includes a distal engagement region, and the distal part of the adhesive liner is shaped to seat against the engagement region during assembly.

71 . The assembly of claim 24 , wherein the distal part of the adhesive liner is configured to be captured around a step or shoulder of the sensor cap.

72 . A method of inserting an analyte sensor, comprising:
providing an applicator comprising:
an applicator housing,
a sharp,
a carrier configured to releasably retain a sensor control device, and
an applicator cap removably coupled to the applicator housing;
providing the sensor control device, the sensor control device comprising:
a sensor control device housing,
sensor electronics disposed in the housing,
an analyte sensor having a proximal portion coupled with the sensor electronics and a distal portion configured to be transcutaneously positioned through the skin of a user,
a sensor cap configured to cover the analyte sensor and the sharp, the sensor cap being removably coupled with the sensor control device housing and configured to be removed upon removal of the applicator cap;
providing an adhesive patch comprising a distally-facing surface configured to adhere to the skin of the user; providing an adhesive liner comprising:
a proximal part removably coupled with the adhesive patch, and
a distal part including an aperture coupled with the sensor cap;
positioning the adhesive patch and sensor control device on the skin of the user; and removing the applicator cap and the sensor cap, wherein removal of the sensor cap and the applicator cap causes the distal part of the adhesive liner to pull the proximal part away from the adhesive patch, thereby removing the adhesive liner and exposing the adhesive surface of the patch.

73 . The method of claim 72 , wherein the analyte sensor is a glucose sensor.

74 . The method of claim 72 , wherein the proximal part of the adhesive liner is configured to be coupled with the adhesive patch during shipping and storage.

75 . The method of claim 72 , wherein the aperture in the distal part of the adhesive liner is configured to correspond with the shape of the sensor cap.

76 . The method of claim 72 , wherein the adhesive patch further comprises an aperture, wherein the aperture of the distal part of the adhesive liner does not substantially overlap with the aperture of the adhesive patch.

77 . The method of claim 76 , wherein the aperture of the distal part of the adhesive liner has a smaller diameter than the aperture of the adhesive patch.

Assignees

• Abbott Diabetes Care Inc

Inventors

• Day Sean P
• Shenoi Sachin M
• Rao Vivek S
• Mitchell Steven T
• Pudjijanto Stephen T

Classifications

• A61B2562/08

  Sensors provided with means for identification, e.g. barcodes or memory chips · CPC title

• A61B2560/063

  Devices specially adapted for delivering implantable medical measuring apparatus · CPC title

• A61B5/0004

  characterised by the type of physiological signal transmitted · CPC title

• A61B5/68335

  including release sheets or liners · CPC title

• A61B5/14532 Primary

  for measuring glucose, e.g. by tissue impedance measurement · CPC title