Inertially enhanced mass transport using porous flow-through electrodes with periodic lattice structures

Patent metadata

Field	Value
Publication number	US-2025334527-A1
Application number	US-202519264055-A
Country	US
Kind code	A1
Filing date	Jul 9, 2025
Priority date	Mar 12, 2021
Publication date	Oct 30, 2025
Grant date	—

Abstract

Disclosed are flow-through electrode devices and techniques for making flow-through electrodes. In one aspect, a flow through electrode apparatus comprises one or more fiber layers. Each fiber layer comprises a plurality of fibers oriented to be orthogonal to a flow direction of a fluid. The plurality of fibers are configured to cause an inertial flow of the fluid around the plurality of fibers at a first flow rate of the fluid.

First claim

What is claimed is:

1 . A method of designing a flow through electrode comprising:
selecting one or more fibers each with a cross-sectional shape, the one or more fibers included in a plurality of fiber layers that are stacked together to form a periodic lattice structure characterized by a mesoscopic length scale; selecting an orientation of the periodic lattice structure relative to a flow direction of a fluid; selecting the fluid; and selecting a first flow rate of the fluid to cause an inertial flow of the fluid around the oriented plurality of fibers based on a formation of wake flows of the fluid behind each fiber with respect to the orientation relative to the flow direction of the fluid,
wherein the one or more fibers are selected to generate the inertial flow of the fluid at flow rates greater than or equal to the inertial flow rate of the fluid and a creeping flow at flow rates less than the inertial flow rate of the fluid.

2 . The method of claim 1 , wherein the orientation of the periodic lattice structure is selected such that the one or more fibers in the periodic lattice structure are orthogonal to the flow direction of the fluid.

3 . The method of claim 1 , wherein the one or more fibers, the orientation of the periodic lattice structure, the fluid, and the first flow rate are selected to generate an increased mass transfer through the periodic lattice structure compared to a lower flow rate than the first flow rate.

4 . The method of claim 1 , wherein the cross-sectional shape of each of the one or more fibers is:
a circular shape, circular convex back with concave sides, circular concave back with convex sides, or circular concave back and sides.

5 . The method of claim 1 , wherein the cross-sectional shape of each of the one or more fibers is:
a square shape, square convex back, square concave back, square concave back and sides, or square concave back with convex sides.

6 . The method of claim 1 , wherein the cross-sectional shape of each of the one or more fibers is:
a shape with a plurality of sharp edges.

7 . The method of claim 1 , wherein the periodic lattice structure comprises a face centered cubic (FCC) structure.

8 . The method of claim 1 , wherein the inertial flow is characterized by a Reynolds number greater than 1.

9 . The method of claim 1 , wherein the inertial flow comprises one or more of:
an eddy flow; a recirculating flow; a secondary flow; or a recirculation bubble.

10 . The method of claim 1 , wherein each of the plurality of fiber layers are configured to produce an unperturbed flow farther in the flow direction of the fluid.

11 . The method of claim 1 , further comprising:
fabricating the plurality of fiber layers using one or more of: a 3D printing process, a casting process, a molding process, or a photolithography process.

12 . The method of claim 1 , wherein the one or more fibers are prepared from a carbon ink material that comprises a graphene oxide based ink.

13 . The method of claim 1 , further comprising:
selecting an ink nozzle for fabricating the one or more fibers, the ink nozzle corresponding to the cross-sectional shape selected for the one or more fibers.

14 . The method of claim 1 , wherein at least one of the one or more fibers or the orientation of the periodic lattice structure is selected using a numerical simulation that simulates the one or more fibers as solids.

15 . The method of claim 1 , wherein, based on the periodic lattice structure being a FCC structure, at least one of the one or more fibers, the orientation of the periodic lattice structure, the fluid, or the first flow rate is selected using a simulation that is computed for a quarter section or a symmetry component of the periodic lattice structure.

16 . The method of claim 1 , further comprising:
performing a time-dependent simulation on a full periodic domain for a selected Reynolds number parameter.

17 . The method of claim 1 , wherein a characteristic flow path length scale of the flow through electrode is between 250 and 450 μm.

18 . The method of claim 1 , wherein the fluid and the first flow rate of the fluid are selected based on testing the flow through electrode with the selected one or more fibers and the selected orientation of the periodic lattice structure for an optimal limiting current.

19 . The method of claim 1 , wherein the fluid is selected to include a concentration of potassium hexacyanoferrate.

20 . The method of claim 1 , further comprising:
performing tomography scanning on the periodic lattice structure to characterize a geometry of the periodic lattice structure, the geometry being simulated for selecting at least one of the fluid and the first flow rate of the fluid.

Assignees

• L Livermore Nat Security Llc

Inventors

• Beck Victor Alfred
• Baker Sarah
• Chandrasekaran Swetha
• Duoss Eric
• Forien Jean-Baptiste
• Ivanovskaya Anna Nikolaevna
• Worsley Marcus

Classifications

• H01M4/86 Primary

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• G01N23/046 Primary

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• H01M8/188

  by recharging of redox couples containing fluids; Redox flow type batteries · CPC title

• Y02E60/50

  Fuel cells · CPC title

• C02F1/469

  by electrochemical separation, e.g. by electro-osmosis, electrodialysis, electrophoresis · CPC title