Square-meter-scale stainless steel integrated electrode with surface modified by bimetallic sulfide and preparation method and application thereof

Patent metadata

Field	Value
Publication number	US-2025333863-A1
Application number	US-202519062045-A
Country	US
Kind code	A1
Filing date	Feb 25, 2025
Priority date	Apr 30, 2024
Publication date	Oct 30, 2025
Grant date	—

Abstract

Disclosed in the present disclosure are a square-meter-scale stainless steel integrated electrode with a surface modified by bimetallic sulfide, and a preparation method and application thereof. The preparation method includes the following steps: (1) performing ultrasonic cleaning on a stainless steel substrate with deionized water, acetone and ethanol in sequence, performing heating and soaking with a dilute hydrochloric acid solution, and finally, performing drying after washing and cleaning with deionized water to obtain the stainless steel substrate with a clean surface; (2) dissolving two transition metal cation salts and a sulfur source in an aqueous solution and performing stirring at a room temperature for even mixing; and (3) putting the stainless steel substrate with the clean surface obtained in step (1) into the solution of the step (2) for a heating reaction, washing an obtained sample with water after the reaction is finished, and then, performing drying.

First claim

What is claimed is:

1 . A square-meter-scale stainless steel integrated electrode with a surface modified by bimetallic sulfide, wherein the electrode has a structure of a nanosphere wrapped in an ultrathin nanosheet, the ultrathin nanosheet is nickel sulfide, the nanosphere is elemental sulfur, and materials of elemental sulfur nanospheres wrapped in ultrathin nickel sulfide nanosheets are uniformly distributed on a surface of stainless steel.

2 . The square-meter-scale stainless steel integrated electrode with a surface modified by bimetallic sulfide according to claim 1 , wherein the ultrathin nanosheet has a thickness of 5-50 nm, and the nanosphere has a diameter of 5-50 um.

3 . The square-meter-scale stainless steel integrated electrode with a surface modified by bimetallic sulfide according to claim 1 , wherein the integrated electrode is prepared by a one-step hydrothermal method.

4 . A preparation method for the square-meter-scale stainless steel integrated electrode with a surface modified by bimetallic sulfide according to claim 1 , comprising the following steps:
(1) performing ultrasonic cleaning on a stainless-steel substrate with deionized water, acetone and ethanol in sequence, performing heating and soaking with a dilute hydrochloric acid solution, and finally, performing drying after washing and cleaning with deionized water to obtain the stainless-steel substrate with a clean surface; (2) dissolving two transition metal cation salts and a sulfur source in an aqueous solution and performing stirring at a room temperature for even mixing; (3) putting the stainless-steel substrate with the clean surface obtained in the step (1) into the solution of the step (2) for a heating reaction, washing an obtained sample with water after the reaction is finished, and then, performing drying to obtain the square-meter-scale stainless steel integrated electrode with a surface modified by bimetallic sulfide.

5 . The preparation method according to claim 4 , wherein in the step (1), time of the ultrasonic cleaning is 5-20 min, a concentration of the dilute hydrochloric acid solution is 1-5 mol L- 1 , an acid soaking temperature is 50-80° C., and acid soaking time is 1-8 h.

6 . The preparation method according to claim 4 , wherein in the step (2), the transition metal cation salts are at least one of nitrate, sulfate, chloride, carbonate or acetate of transition metal cations, the transition metal cations are at least two of titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zinc or molybdenum, the sulfur source is at least one of thiourea, thioacetamide, sodium sulfide, thiophenol, thiol and thioether, in the solution, a molar ratio of sulfur anions to the transition metal cations is 1:5-5:1, and a molar ratio of the two transition metal cations is 1:4-4:1.

7 . The preparation method according to claim 4 , wherein in the step (2), time for stirring at the room temperature is 30-120 min.

8 . The preparation method according to claim 4 , wherein in the step (3), a reaction temperature is 60-100° C., reaction time is 12-24 h, a drying temperature is 30-100° C., and drying time is 1-6 h.

9 . A method of using the square-meter-scale stainless steel integrated electrode with a surface modified by bimetallic sulfide according to claim 1 as an integrated electrode material in an electrocatalytic reaction.

10 . The method according to claim 9 , wherein the electrocatalytic reaction is a water electrolysis hydrogen evolution reaction.

Assignees

• Univ Hainan

Inventors

• Deng Yida
• Wang Yang
• Jia Rouna
• Li Feiyu
• He Zeqi
• Zheng Xuerong
• Huang Zhong
• Wang Haozhi

Classifications

• C25B11/052

  Electrodes comprising one or more electrocatalytic coatings on a substrate · CPC title

• C25B11/04

  characterised by the material · CPC title

• C25B11/061

  Metal or alloy · CPC title

• C25B1/04

  by electrolysis of water · CPC title

• C25B11/046 Primary

  Alloys · CPC title