System And Method For Aligning An End Effector To A Haptic Object

Patent metadata

Field	Value
Publication number	US-2025331937-A1
Application number	US-202519188452-A
Country	US
Kind code	A1
Filing date	Apr 24, 2025
Priority date	Apr 25, 2024
Publication date	Oct 30, 2025
Grant date	—

Abstract

A surgical system is provided. The surgical system includes a robotic arm, a navigation system, and one or more controllers. The robotic arm includes a plurality of links and joints and is configured to support an end effector. The navigation system is configured to track a pose of an anatomy of a patient. The one or more controllers are configured to associate a target trajectory with the anatomy of the patient, define a trajectory selection zone associated with the target trajectory, operate the robotic arm in a free mode, whereby the robotic arm is freely moveable, responsive to the end effector being within the trajectory selection zone in the free mode, automatically select the target trajectory associated with the trajectory selection zone, and operate the robotic arm in an automatic mode, whereby the robotic arm is automatically moved to align the end effector with the target trajectory.

First claim

1 . A surgical system comprising:
a robotic arm comprising a plurality of links and joints and being configured to support an end effector; a navigation system configured to track a pose of an anatomy of a patient; and one or more controllers configured to:
associate a target trajectory with the anatomy of the patient;
define a trajectory selection zone associated with the target trajectory;
operate the robotic arm in a free mode, whereby the robotic arm is freely moveable;
responsive to the end effector being within the trajectory selection zone in the free mode, automatically select the target trajectory associated with the trajectory selection zone; and
operate the robotic arm in an automatic mode, whereby the robotic arm is automatically moved to align the end effector with the target trajectory.

2 . The surgical system of claim 1 , wherein the one or more controllers are further configured to, responsive to the end effector being aligned with the target trajectory, operate the robotic arm in a haptic mode, whereby movement of the end effector is constrained to the target trajectory.

3 . The surgical system of claim 1 , wherein the one or more controllers are further configured to:
define a first point and a second point along the target trajectory, wherein the first point is located at a first position along the target trajectory, wherein the second point is located at a second position along the target trajectory, and wherein the first position is further from the anatomy than the second position; responsive to end effector being aligned with the target trajectory, operate the robotic arm in a haptic mode, whereby movement of the end effector is constrained to the target trajectory above the second point; and responsive to movement of the end effector along the target trajectory above the first point during operation of the robotic arm in the haptic mode, cease operation of the robotic arm in the haptic mode.

4 . The surgical system of claim 1 , further comprising a display and an input device, and wherein the one or more controllers are further configured to:
in response to automatic selection of the target trajectory, notify a user of the automatically selected target trajectory via the display; in response to notifying the user, detect an input from the input device; and in response to detection of the input, operate the robotic arm in the automatic mode to automatically align the end effector with the automatically selected target trajectory.

5 . The surgical system of claim 1 , further comprising an input device, and wherein the one or more controllers are further configured to:
detect an input from the input device; and responsive to detection of the input and responsive to the end effector being aligned with the target trajectory, operate the robotic arm in a haptic mode, whereby movement of the end effector is constrained to the target trajectory.

6 . The surgical system of claim 1 , wherein the one or more controllers are further configured to implement haptic feedback to indicate that the target trajectory is selected.

7 . The surgical system of claim 1 , wherein the one or more controllers are further configured to:
associate a prevention zone with the target trajectory, and responsive to the end effector being within the trajectory selection zone and the prevention zone in the free mode, automatically select the target trajectory associated with the trajectory selection zone.

8 . The surgical system of claim 1 , wherein the target trajectory is further defined as a first target trajectory, and wherein the one or more controllers are further configured to associate a second target trajectory with the anatomy of the patient.

9 . The surgical system of claim 8 , wherein the trajectory selection zone is further defined as a first trajectory selection zone, and wherein the one or more controllers are further configured to:
associate a second trajectory selection zone with the second target trajectory; and responsive to the end effector being within the second trajectory selection zone in the free mode, automatically select the second target trajectory associated with the second trajectory selection zone.

10 . The surgical system of claim 9 , wherein a size of the first trajectory selection zone is equivalent to a size of the second trajectory selection zone.

11 . The surgical system of claim 9 , further comprising a display, wherein the one or more controllers are further configured to determine whether the end effector is closer to the first target trajectory or the second target trajectory and wherein the display is configured to indicate whether the end effector is closer to the first target trajectory or the second target trajectory.

12 . The surgical system of claim 9 , further comprising a display configured to indicate whether the end effector is closer to the first trajectory selection zone or the second trajectory selection zone.

13 . The surgical system of claim 1 , further comprising a display configured to present the selected target trajectory, wherein:
the display is configured to provide at least one of a virtual representation of the selected target trajectory, a virtual representation of a planned screw corresponding to the selected target trajectory, a virtual representation of the anatomy associated with the selected target trajectory, and a virtual representation of the trajectory selection zone associated with the selected target trajectory; and the display is configured to highlight the at least one of the virtual representation of the selected target trajectory, the virtual representation of the planned screw corresponding to the selected target trajectory, the virtual representation of the anatomy associated with the selected target trajectory, and the virtual representation of the trajectory selection zone associated with the selected target trajectory.

14 . The surgical system of claim 1 , further comprising a display configured to indicate that the end effector is aligned with the target trajectory. 15 The surgical system of claim 1 , wherein the end effector includes a guide tube configured to support an instrument temporarily affixed to the guide tube.

16 . The surgical system of claim 15 , wherein the one or more controllers are configured to:
determine whether an instrument is temporarily affixed to the guide tube; and responsive to determining that an instrument is temporarily affixed to the guide tube and responsive to the guide tube being aligned with the target trajectory, operate the robotic arm in a haptic mode to constrain movement of the guide tube to the target trajectory and prevent movement of the guide tube away from the anatomy of the patient.

17 . The surgical system of claim 1 , further comprising an input device, wherein a pose of the target trajectory is dependent on the tracked pose of the anatomy, and wherein the one or more controllers are further configured to:
responsive to detecting a first input from the input device and responsive to the end effector being aligned with the target trajectory, constrain the end effector to the target trajectory; and responsive to detecting a second input from the input device and responsive to the end effector being aligned with the target trajectory, constrain the end effector independent of the tracked pose of the anatomy.

18 . The surgical system of claim 17 , wherein the one or more controllers are configured to constrain the end effector independent of the tracked pose of the anatomy such that an orientation of the end

Assignees

• Mako Surgical Corp

Inventors

• Ahmadi Mohamad
• Wapler Matthias
• Schwalbe Lars Marius
• Iorgulescu Radu
• Stad Shawn D

Classifications

• A61B34/76

  Manipulators having means for providing feel, e.g. force or tactile feedback · CPC title

• A61B34/37

  Leader-follower robots (A61B34/35 takes precedence) · CPC title

• A61B2034/302

  specifically adapted for manipulations within body cavities, e.g. within abdominal or thoracic cavities · CPC title

• A61B34/25

  User interfaces for surgical systems · CPC title

• A61B34/20

  Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis · CPC title