Electricity storage cell and method of manufacturing electrode assembly

Patent metadata

Field	Value
Publication number	US-2025323325-A1
Application number	US-202519078905-A
Country	US
Kind code	A1
Filing date	Mar 13, 2025
Priority date	Apr 12, 2024
Publication date	Oct 16, 2025
Grant date	—

Abstract

An electricity storage cell includes: an electrode assembly configured of a wound assembly including a positive electrode sheet and a negative electrode sheet that are wound through intermediation of a separator; and a cell case that accommodates the electrode assembly. The positive electrode sheet includes a positive electrode current collector, an inner positive electrode active material layer, and an outer positive electrode active material layer. The negative electrode sheet includes a negative electrode current collector, an inner negative electrode active material layer, and an outer negative electrode active material layer. The cell case is formed in a cuboid shape. The electrode assembly includes four corner portions. The positive electrode current collector at the corner portion includes a positive electrode exposed portion. The negative electrode current collector at the corner portion includes only a negative electrode covered portion.

First claim

What is claimed is:

1 . An electricity storage cell comprising:
an electrode assembly configured of a wound assembly including a positive electrode sheet and a negative electrode sheet that are wound through intermediation of a separator; and a cell case that accommodates the electrode assembly, wherein:
the positive electrode sheet includes:
a positive electrode current collector;
an inner positive electrode active material layer provided on an inner surface of the positive electrode current collector in a radial direction of the wound assembly; and
an outer positive electrode active material layer provided on an outer surface of the positive electrode current collector in the radial direction;

the negative electrode sheet includes:
a negative electrode current collector;
an inner negative electrode active material layer provided on an inner surface of the negative electrode current collector in the radial direction; and
an outer negative electrode active material layer provided on an outer surface of the negative electrode current collector in the radial direction;
the cell case is formed in a cuboid shape;
the electrode assembly includes four corner portions at the time of viewing the electrode assembly in an axial direction of the wound assembly;
the positive electrode current collector at each of the corner portions includes a positive electrode exposed portion not provided with the inner positive electrode active material layer and the outer positive electrode active material layer; and
the negative electrode current collector at each of the corner portions includes only a negative electrode covered portion covered with the inner negative electrode active material layer and the outer negative electrode active material layer.

2 . The electricity storage cell according to claim 1 , wherein:
the positive electrode sheet includes an outermost positive electrode sheet portion disposed on an outermost periphery of the wound assembly; and the positive electrode current collector in the outermost positive electrode sheet portion at each of the corner portions includes a positive electrode covered portion covered with the inner positive electrode active material layer and the outer positive electrode active material layer.

3 . The electricity storage cell according to claim 1 , wherein the inner positive electrode active material layer provided at a position adjacent to the positive electrode exposed portion in a circumferential direction of the wound assembly includes a facing surface that faces the positive electrode exposed portion with a gap.

4 . A method of manufacturing an electrode assembly in an electricity storage cell, the method comprising:
preparing a positive electrode sheet including a positive electrode current collector, an inner positive electrode active material layer provided on a surface on one side of the positive electrode current collector, and an outer positive electrode active material layer provided on a surface on the other side of the positive electrode current collector; preparing a negative electrode sheet including a negative electrode current collector, an inner negative electrode active material layer provided on a surface on one side of the negative electrode current collector, and an outer negative electrode active material layer provided on a surface on the other side of the negative electrode current collector; and winding the positive electrode sheet and the negative electrode sheet through intermediation of a separator to form the electrode assembly configured of a wound assembly, wherein: the preparing of the positive electrode sheet includes providing the inner positive electrode active material layer and the outer positive electrode active material layer by intermittent coating on the surface on the one side and the surface on the other side of the positive electrode current collector so as to form a positive electrode exposed portion not provided with the inner positive electrode active material layer and the outer positive electrode active material layer; the preparing of the negative electrode sheet includes providing the inner negative electrode active material layer and the outer negative electrode active material layer by continuous coating on the surface on the one side and the surface on the other side of the negative electrode current collector; and the winding includes winding the positive electrode sheet, the negative electrode sheet, and the separator so as to position the positive electrode exposed portion at each of four comers at the time of viewing the wound assembly in an axial direction of the wound assembly.

Assignees

• Toyota Motor Co Ltd

Inventors

• Ono Masato
• Ishizuka Masahiro
• Sugihara Atsushi
• Yokoi Yuka
• Machida Keitaro
• Sato Ryosuke
• Yamamoto Tatsuya

Classifications

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M10/0587 Primary

  of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators · CPC title

• H01M10/052

  Li-accumulators · CPC title

• H01M10/0431

  Cells with wound or folded electrodes (H01M10/045 takes precedence) · CPC title

• H01M50/103 Primary

  prismatic or rectangular (H01M50/109, H01M50/11 take precedence) · CPC title