Medical tubes for respiratory systems

Patent metadata

Field	Value
Publication number	US-2025312551-A1
Application number	US-202519019259-A
Country	US
Kind code	A1
Filing date	Jan 13, 2025
Priority date	Mar 17, 2014
Publication date	Oct 9, 2025
Grant date	—

Abstract

A medical tube comprises a tail to connect an embedded wire to an electrical component. The tail may comprise a flattened portion and an exposed portion to facilitate attachment of the medical tube to an electrical component. The tail may comprise a second flattened portion. One or more wires, such as a heater wire or a sensor wire, may be embedded in the medical tube. The medical tube may comprise a connector that comprises a printed circuit board to which the one or more wires is attached. The connector may comprise features to support the printed circuit board, aid in assembly of the one or more wires to the connector, and protect electrical components against liquid ingress.

First claim

1 . (canceled)

2 . A medical tube and connector assembly comprising a medical tube and a connector, wherein:
the connector comprises a printed circuit board; the medical tube comprises a first tube segment, the first tube segment comprising at least one heater wire and at least one sensor wire, the at least one heater wire of the first tube segment is soldered to a first attachment feature on a first face of the printed circuit board; and the at least one sensor wire of the first tube segment is soldered to a second attachment feature on a second face of the printed circuit board.

3 . The medical tube and connector assembly of claim 2 , wherein the printed circuit board comprises a third attachment feature and a fourth attachment feature.

4 . The medical tube and connector assembly of claim 3 , wherein the at least one sensor wire of the first tube segment comprises two sensor wires and the at least one heater wire of the first tube segment comprises two heater wires.

5 . The medical tube and connector assembly of claim 4 , wherein solder pads of an outermost two attachment features of the first attachment feature, the second attachment feature, the third attachment feature and the fourth attachment feature are positioned on the first face of the printed circuit board.

6 . The medical tube and connector assembly of claim 5 , wherein the outermost two attachment features each comprises a notch in a first lateral edge of the printed circuit board.

7 . The medical tube and connector assembly of claim 5 , wherein a respective heater wire of the at least one heater wire of the first tube segment is attached to a corresponding one of the outermost two attachment features.

8 . The medical tube and connector assembly of claim 5 , wherein solder pads of an innermost two attachment features of the first attachment feature, the second attachment feature, the third attachment feature and the fourth attachment feature are positioned on the second face of the printed circuit board.

9 . The medical tube and connector assembly of claim 8 , wherein the innermost two attachment features each comprises a notch in a first lateral edge of the printed circuit board.

10 . The medical tube and connector assembly of claim 8 , wherein the innermost two attachment features each comprises a notch in a first lateral edge of the printed circuit board that extends between the first face of the printed circuit board and the second face of the printed circuit board.

11 . The medical tube and connector assembly of claim 10 , wherein a respective sensor wire of said at least one sensor wire of the first tube segment is attached to a corresponding one of said innermost two attachment features.

12 . The medical tube and connector assembly of claim 11 , wherein the outermost two attachment features and the innermost two attachment features are determined with reference to a longitudinal direction of the medical tube at or adjacent the connector.

13 . The medical tube and connector assembly of claim 4 , wherein each attachment feature is at least partially surrounded by a respective solder pad.

14 . The medical tube and connector assembly of claim 13 , wherein solder pads for connecting to respective heater wires of the first tube segment are provided on the first face of the printed circuit board and solder pads for connecting to respective sensor wires of the first tube segment are provided on a second face of the printed circuit board, wherein the first face of the printed circuit board opposes the second face of the printed circuit board.

15 . The medical tube and connector assembly of claim 4 , wherein each of the first attachment feature, the second attachment feature, the third attachment feature and the fourth attachment feature has a corresponding alignment feature.

16 . The medical tube and connector assembly of claim 3 , wherein solder pads for connecting wires to the printed circuit board at least partially surround the first attachment feature and the second attachment feature and are respectively positioned on the first face and the second face of the printed circuit board such that the solder pads of the first attachment feature and the second attachment feature are adjacent each other and provided on different faces of the printed circuit board.

17 . The medical tube and connector assembly of claim 2 , wherein the printed circuit board comprises a wider head part and a narrower stem part, and the first attachment feature and the second attachment feature are provided at the wider head part.

18 . The medical tube and connector assembly of claim 2 , wherein the medical tube comprises a single tube segment.

19 . The medical tube and connector assembly of claim 2 , wherein the medical tube comprises a second tube segment, the first tube segment and the second tube segment joined together to define the medical tube, wherein:
the first tube segment comprises the at least one heater wire and the at least one sensor wire and the second tube segment comprises at least one second heater wire and at least one second sensor wire, the connector couples the first tube segment and the second tube segment, and the connector comprises the first attachment feature and the second attachment feature of the first tube segment and a first attachment feature and a second attachment feature of the second tube segment.

20 . The medical tube and connector assembly of claim 19 , wherein the printed circuit board comprises a first lateral edge that extends between the first face and the second face, the first attachment feature and the second attachment feature of the first tube segment and the first attachment feature and the second attachment feature of the second tube segment are provided on the first lateral edge of the printed circuit board and solder pads for connecting wires to the printed circuit board are provided on two different faces of the printed circuit board, the solder pads at least partially surrounding the first attachment feature and the second attachment feature.

21 . The medical tube and connector assembly of claim 19 , wherein the first tube segment and the second tube segment are adjacent each other, the first attachment feature and the second attachment feature for the first tube segment are provided on a first lateral edge of the printed circuit board and a first attachment feature and a second attachment feature of the second tube segment are provided on a second lateral edge of the printed circuit board, wherein the second lateral edge is opposite the first lateral edge of the printed circuit board.

22 . The medical tube and connector assembly of claim 2 , wherein the first tube segment comprises a first elongate member and a second elongate member spirally wound and joined to form a lumen of the medical tube, wherein the second elongate member comprises the at least one heater wire and the at least one sensor wire.

23 . The medical tube and assembly of claim 2 , wherein the medical tube is configured to deliver gases to a patient.

Assignees

• Fisher & Paykel Healthcare Ltd

Inventors

• Munkelt Katja
• Sims Christopher Gareth
• Frater Seth Mclay
• Buswell Matthew Liam
• Millar Gavin Walsh
• Mccauley David Leon
• Smith Malcolm David
• Vercoelen Brendan Thomas
• Maeckelberghe Thomas Jacques Fernand
• Mccool Kiel Anthony
• Edwards Thomas James

Classifications

• A61M2207/00

  Methods of manufacture, assembly or production · CPC title

• A61M2016/003

  with a flowmeter · CPC title

• A61M2016/0027

  pressure meter · CPC title

• A61M16/16

  Devices to humidify the respiration air {(A61M16/1045 takes precedence)} · CPC title

• A61M16/0875

  Connecting tubes · CPC title