Methods and systems for leaching a metal-bearing material

Patent metadata

Field	Value
Publication number	US-2025305088-A1
Application number	US-202418616794-A
Country	US
Kind code	A1
Filing date	Mar 26, 2024
Priority date	Mar 26, 2024
Publication date	Oct 2, 2025
Grant date	—

Abstract

Methods for recovering a metal value from a metal-bearing material are provided. The method comprises leaching the metal-bearing material with a leaching solution to produce a pregnant leaching solution, wherein the leaching solution comprises the raffinate, the chelating agent, an oxidant, and a low concentration of a silver agent, wherein the low concentration of the silver agent is in the range of about 10 ppm to about 80 ppm, and wherein the metal-bearing material comprises a concentration of iron, and recovering the metal value from the pregnant leaching solution to produce the raffinate.

First claim

What is claimed is:

1 . A method for recovering a metal value from a metal-bearing material, comprising:
agglomerating the metal-bearing material with an agglomeration solution, wherein the agglomeration solution comprises a raffinate, citric acid, and hydrogen peroxide; leaching the metal-bearing material with a leaching solution to produce a pregnant leaching solution, wherein the leaching solution comprises the raffinate, citric acid, and hydrogen peroxide, and wherein the metal-bearing material comprises a concentration of iron; adding a low concentration of a silver agent, wherein the silver agent is added in the agglomeration solution, and wherein the low concentration of the silver agent is greater than 0% by weight but does not exceed about 1% by weight; and recovering the metal value from the pregnant leaching solution to produce the raffinate, wherein the raffinate comprises a retained concentration of the silver agent of greater than 0% by weight, and wherein the raffinate is rendered amenable for reuse in the agglomerating or the leaching without further additions of the silver agent.

2 . (canceled)

3 . The method of claim 1 , wherein the concentration of iron is more than about 2 g/L.

4 . The method of claim 1 , wherein the silver agent is silver citrate.

5 . The method of claim 1 , wherein the leaching solution comprises a concentration of hydrogen peroxide in the range of about 1% to about 10% by weight.

6 . The method of claim 1 , wherein the leaching solution comprises a concentration of citric acid in the range of about 1 g/L to about 10 g/L.

7 . The method of claim 1 , wherein the agglomeration solution comprises a concentration of citric acid in the range of about 1 g/L to about 10 g/L and a concentration of hydrogen peroxide in the range of about 1% to about 10% by weight.

8 . (canceled)

9 . The method of claim 1 wherein the low concentration of the silver agent is in the range of about 0.025% to about 0.075% by weight.

10 . The method of claim 1 , further comprising forming at least a portion of a heap with the agglomerated metal-bearing material after the step of agglomerating.

11 . The method of claim 1 , wherein the metal-bearing material is chalcopyrite.

12 . The method of claim 10 , wherein leaching further comprises an injection of air or oxygen into the heap.

13 - 20 . (canceled)

21 . An improved method for recovering a metal value from a metal-bearing material, wherein the metal-bearing material comprises a concentration of iron, and the method includes leaching the metal-bearing material with a leaching solution comprising a raffinate to produce a pregnant leaching solution, and the metal value is recovered from the pregnant leaching solution to produce the raffinate, wherein the improvement comprises, the leaching solution comprising the raffinate, citric acid, hydrogen peroxide, and a silver agent in a concentration in a range on the order of about 10 ppm to about 80 ppm, wherein the raffinate produced from metal recovery includes a retained concentration of the silver agent that is greater than 0% by weight, and wherein the raffinate is rendered amenable for reuse in the leaching without further additions of the silver agent.

Assignees

• Freeport Minerals Corp

Inventors

• Lyons Sarah

Classifications

• C22B15/0071

  containing sulfur · CPC title

• C22B1/16

  Sintering; Agglomerating · CPC title

• C22B3/02

  Apparatus therefor · CPC title

• C22B3/16

  in organic solutions · CPC title

• C22B15/0067 Primary

  with acids or salts thereof · CPC title