Method for producing multilayer coating film, and multilayer coating film

Patent metadata

Field	Value
Publication number	US-2025303442-A1
Application number	US-202318864260-A
Country	US
Kind code	A1
Filing date	May 10, 2023
Priority date	May 13, 2022
Publication date	Oct 2, 2025
Grant date	—

Abstract

The present invention relates to a method for producing a multilayer coating film, the method including sequentially applying a base coating, a glitter pigment dispersion, and a two-component clear coating on or above an electrodeposition coating film and then simultaneously curing these three coating films, in which the glitter pigment dispersion includes an aluminum flake pigment, titanium oxide, a hydroxy group-containing acrylic resin, a viscosity modifier, and water, a content of the titanium oxide is 10 mass % to 20 mass % of a total solid content of the glitter pigment dispersion, and a mass ratio of the aluminum flake pigment/the titanium oxide is 0.8 to 1.2.

First claim

1 . A method for producing a multilayer coating film, the method comprising the following steps (1) to (4):
a step (1) of applying a base coating (X) directly on an electrodeposition coating film to form a base coating film having a dry film thickness of 20 μm to 35 μm and a lightness L*45 of 85 to 95; a step (2) of applying a glitter pigment dispersion (Y) on or above the base coating film formed in the step (1) to form a glitter coating film having a dry film thickness of 0.01 μm to 1.0 μm; a step (3) of applying a two-component clear coating (Z) comprising a hydroxy group-containing acrylic resin and a polyisocyanate compound on or above the glitter coating film formed in the step (2) to form a clear coating film; and a step (4) of heating the uncured base coating film, the uncured glitter coating film, and the uncured clear coating film formed in the steps (1) to (3), respectively, to simultaneously cure these three coating films, wherein the glitter pigment dispersion (Y) comprises an aluminum flake pigment (A), titanium oxide (B), a hydroxy group-containing acrylic resin (C), a viscosity modifier (D), and water, a content of the titanium oxide (B) is 10 mass % to 20 mass % of a total solid content of the glitter pigment dispersion (Y), a blending ratio of the aluminum flake pigment (A) to the titanium oxide (B) is 0.8 to 1.2 in terms of a mass ratio of the aluminum flake pigment (A)/the titanium oxide (B), and in the multilayer coating film, a lightness L*45 is within a range of 75 to 85, a 60-degree specular gloss is within a range of 95 to 105, and a flip-flop value is within a range of 0.5 to 0.7.

2 . A multilayer coating film comprising:
an electrodeposition coating film; a base coating film; a glitter coating film; and a clear coating film in this order, wherein the base coating film has a film thickness of 20 μm to 35 μm and a lightness L*45 of 85 to 95, the glitter coating film comprises an aluminum flake pigment (A) and titanium oxide (B), and has a film thickness of 0.01 μm to 1.0 μm, a content of the titanium oxide (B) in the glitter coating film is 10 mass % to 20 mass %, and a mass ratio of the aluminum flake pigment (A)/the titanium oxide (B) is 0.8 to 1.2, the clear coating film comprises a cured product of a hydroxy group-containing acrylic resin and a polyisocyanate compound, and in the multilayer coating film, a lightness L*45 is within a range of 75 to 85, a 60-degree specular gloss is within a range of 95 to 105, and a flip-flop value is within a range of 0.5 to 0.7.

Assignees

• Kansai Paint Co Ltd
• Mazda Motor

Inventors

• Hasegawa Yosuke
• FURUMURA Satoru
• Yamane Takakazu
• Okamoto Keiichi
• Teramoto Kouji
• Nonaka Ryuji

Classifications

• B05D2508/00

  Polyesters · CPC title

• B05D2503/00

  Polyurethanes · CPC title

• B05D2502/00

  Acrylic polymers · CPC title

• B05D2430/00

  Component used as a filler in the composition · CPC title

• B05D2401/20

  Aqueous dispersion or solution · CPC title