Electric motor

Patent metadata

Field	Value
Publication number	US-2025300517-A1
Application number	US-202318863360-A
Country	US
Kind code	A1
Filing date	Mar 22, 2023
Priority date	May 17, 2022
Publication date	Sep 25, 2025
Grant date	—

Abstract

An electric motor includes a rotor including a rotating shaft extending in an axial direction, a commutator attached to the rotating shaft, a brush including a front end surface coming into contact with the commutator and a rear end surface positioned on a side opposite to the front end surface, a constant load spring including a first spiral portion and a second spiral portion each made of a strip-shaped wire material wound in a spiral shape, and including a fixed end on the front end surface side of the brush, and a pressing member coming into contact with the rear end surface of the brush to press the brush against the commutator with a load from the constant load spring.

First claim

1 . An electric motor comprising:
a rotor including a rotating shaft extending in an axial direction; a commutator attached to the rotating shaft; a brush including a front end surface coming into contact with the commutator and a rear end surface positioned on a side opposite to the front end surface; a constant load spring having a first spiral portion and a second spiral portion each made of a strip-shaped wire material wound in a spiral shape, and including a fixed end on the front end surface side of the brush; and a pressing member coming into contact with the rear end surface of the brush to press the brush against the commutator with a load from the constant load spring.

2 . The electric motor according to claim 1 , wherein
the pressing member includes a first end and a second end that each protrude from the rear end surface of the brush when the brush is viewed from the axis in a direction opposite to a direction in which the brush is pressed against the commutator by the load from the constant load spring, and the brush is pressed against the commutator by a load generated when the strip-shaped wire material drawn out from the first spiral portion of the constant load spring returns to an original state is applied to the first end of the pressing member and a load generated when the strip-shaped wire material drawn out from the second spiral portion of the constant load spring returns to an original state is applied to the second end of the pressing member.

3 . The electric motor according to claim 2 , wherein the pressing member includes the first end coming into contact with an inner surface of the first spiral portion of the constant load spring and the second end coming into contact with an inner surface of the second spiral portion of the constant load spring.

4 . The electric motor according to claim 2 , wherein the pressing member includes the first end coming into contact with an outer surface of the first spiral portion of the constant load spring on the fixed end side of the constant load spring and the second end coming into contact with an outer surface of the second spiral portion of the constant load spring on the fixed end side of the constant load spring.

5 . The electric motor according to claim 1 , wherein each of the first spiral portion and the second spiral portion of the constant load spring comes into contact with the pressing member at one point in a section taken along a plane passing through an axis of the rotating shaft.

6 . The electric motor according to claim 5 , wherein a sectional shape of the pressing member is circular at a contact portion between the pressing member and each of the first spiral portion and the second spiral portion of the constant load spring.

7 . The electric motor according to claim 1 , wherein the rear end surface of the brush comes into contact with the pressing member at two points in a section taken along a plane passing through an axis of the rotating shaft.

8 . The electric motor according to claim 7 , wherein
a recess is formed at a contact portion of the rear end surface of the brush with the pressing member, and the two points are contact portions between the pressing member and an opening end edge of the recess in the section taken along the plane passing through the axis of the rotating shaft.

9 . The electric motor according to claim 2 , further comprising
a brush holder including a brush accommodation portion that accommodates the brush, wherein a first slit extending along a longitudinal direction of the brush is located on one side surface of the brush accommodation portion, a second slit extending along the longitudinal direction of the brush is located on an other side surface of the brush accommodation portion, and the pressing member has the first end protruding from the first slit of the brush accommodation portion and the second end protruding from the second slit of the brush accommodation portion.

10 . The electric motor according to claim 9 , wherein the first spiral portion and the second spiral portion of the constant load spring are arranged to sandwich the brush accommodation portion.

11 . The electric motor according to claim 9 , wherein
the constant load spring includes a coupling portion in which the strip-shaped wire material forming the first spiral portion and the strip-shaped wire material forming the second spiral portion are coupled, and the coupling portion is the fixed end of the constant load spring.

12 . The electric motor according to claim 11 , wherein the coupling portion of the constant load spring is fixed to the brush holder.

13 . The electric motor according to claim 2 , wherein
the pressing member is a rod-shaped member including a linear elongated shape, the first end of the pressing member is one end of the rod-shaped member in a longitudinal direction, and the second end of the pressing member is an other end of the rod-shaped member in the longitudinal direction.

14 . The electric motor according to claim 2 , wherein
the pressing member includes a rod-shaped portion that includes a linear elongated shape, comes into contact with the rear end surface of the brush, and protrudes from the rear end surface, a first extending portion that extends from one end of the rod-shaped portion toward the commutator, and a second extending portion that extends from an other end of the rod-shaped portion toward the commutator, the first end of the pressing member is an end of the first extending portion, and the second end of the pressing member is an end of the second extending portion.

15 . The electric motor according to claim 1 , wherein the rear end surface of the brush includes an arc shape when the brush is viewed from above.

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Yoshioka yuuki

Classifications

• H01R39/381

  characterised by the application of pressure to brush · CPC title

• H01R39/415

  with self-recoiling spring · CPC title

• H02K5/207

  with openings in the casing specially adapted for ambient air · CPC title

• H02K9/06

  with fans or impellers driven by the machine shaft · CPC title

• H02K5/148 Primary

  Slidably supported brushes · CPC title