Preform for multicore optical fibers

Patent metadata

Field	Value
Publication number	US-2025298182-A1
Application number	US-202519072277-A
Country	US
Kind code	A1
Filing date	Mar 6, 2025
Priority date	Mar 19, 2024
Publication date	Sep 25, 2025
Grant date	—

Abstract

A preform for multicore optical fiber is described. The preform includes an assembly of core canes arranged in a desired configuration. The core canes are placed in mutual contact with each other to define a series of contact zones between contacting pairs of core canes. The core canes are fused at selected locations within the contact zones to secure the core canes to form a preform from which a multicore optical fiber can be formed. The preform maintains good alignment of core canes and minimizes deformation of core canes during the fiber draw process. Multicore fibers having excellent uniformity in core diameter are produced from the preforms in conventional fiber draw processes.

First claim

What is claimed is:

1 . A preform for multicore optical fibers comprising:
an assembly of a plurality of core canes, the assembly having a first end, a second end, and a central longitudinal axis extending from the first end to the second end, each of the core canes having an outer surface defining a round cross-section, the outer surface of each core cane directly contacting the outer surface of another of the plurality of core canes along a contact zone aligned with the central longitudinal axis, the contact zone including a first fusion region and an unfused region extending from the first fusion region.

2 . The preform of claim 1 , wherein the assembly comprises three or more of the core canes.

3 . The preform of claim 1 , wherein the core canes are arranged in a linear configuration, a square configuration, a rectangular configuration, or a hexagonal configuration.

4 . The preform of claim 1 , wherein the round cross-section has a radius of curvature greater than 1000 microns.

5 . The preform of claim 1 , wherein each of the core canes comprises a core region and a cladding region, the cladding region surrounding and directly adjacent to the core region, the core region having a relative refractive index greater than the relative refractive index of the cladding region.

6 . The preform of claim 5 , wherein the cladding region comprises a trench cladding region.

7 . The preform of claim 1 , wherein the preform comprises one or more internal cavities aligned with the central longitudinal axis.

8 . The preform of claim 1 , wherein the first fusion region is proximate to the first end of the assembly.

9 . The preform of claim 8 , wherein the entirety of the first fusion region is proximate to the first end of the assembly.

10 . The preform of claim 1 , further wherein the contact zone further includes a second fusion region.

11 . The preform of claim 10 , wherein the second fusion region is proximate the second end of the assembly.

12 . The preform of claim 1 , wherein the preform has an exterior surface that is corrugated.

13 . The preform of claim 12 , wherein the exterior surface lacks corners.

14 . A multicore optical fiber comprising:
a plurality of core regions spaced apart from one another, the core regions comprising glass; a cladding region surrounding and directly contacting the core regions, the cladding region comprising glass and having a lower relative refractive index than the core regions, the cladding region defining an exterior surface of the multicore optical fiber, the exterior surface being corrugated and lacking corners.

15 . The multicore optical fiber of claim 14 , wherein the exterior surface further lacks straight sections.

16 . The multicore optical fiber of claim 14 , further comprising a coating, the coating having a round outer surface.

17 . The multicore optical fiber of claim 14 , wherein the cross-sectional dimension of the multicore optical fiber is less than 500 μm and the cross-sectional dimension of each core region of the multicore optical fiber is greater than 50 μm.

18 . The multicore optical fiber of claim 14 , wherein the plurality comprises three or more of the core regions.

19 . The multicore optical fiber of claim 14 , wherein the core regions are arranged in a linear configuration, a square configuration, a rectangular configuration, or a hexagonal configuration.

20 . A method of making multicore optical fiber comprising:
drawing a multicore optical fiber from a preform, the preform comprising an assembly of a plurality of core canes, the assembly having a first end, a second end, and a central longitudinal axis extending from the first end to the second end, each of the core canes having an outer surface defining a round cross-section, the outer surface of each core cane directly contacting the outer surface of another of the plurality of core canes along a contact zone aligned with the central longitudinal axis, the contact zone including a first fusion region and an unfused region extending from the first fusion region.

Assignees

• Corning Inc

Inventors

• Li Ming-Jun
• Stone Jeffery Scott

Classifications

• G02B6/02395

  Glass optical fibre with a protective coating, e.g. two layer polymer coating deposited directly on a silica cladding surface during fibre manufacture (G02B6/02052, G02B6/02057, G02B6/024, G02B6/032, G02B6/105, G02B6/14 take precedence; coating on fibre gratings G02B6/02104; multilayer core or cladding G02B6/036; reinforcing splice joints G02B6/2558; optical cables, i.e. comprising protective structures external to the protective coating such as a jacket or plural coated optical fibres G02B6/44; coating of glass to obtain optical fibres C03C25/104) · CPC title

• C03B37/027

  Fibres composed of different sorts of glass, {e.g. glass optical fibres}(C03B37/0253, C03B37/028 take precedence) · CPC title

• C03B2203/34

  Plural core other than bundles, e.g. double core · CPC title

• C03B2203/02

  External structure or shape details · CPC title

• C03B2201/31

  doped with germanium · CPC title