Electrochemical cell

Patent metadata

Field	Value
Publication number	US-2025297383-A1
Application number	US-202418905504-A
Country	US
Kind code	A1
Filing date	Oct 3, 2024
Priority date	Mar 19, 2024
Publication date	Sep 25, 2025
Grant date	—

Abstract

An electrochemical cell includes a metal support having a plurality of connecting holes formed in a principal surface and a cell body disposed on the principal surface. The cell body has a gas diffusion layer disposed on the principal surface, a first electrode layer disposed on the gas diffusion layer, a second electrode layer and an electrolyte layer disposed between the first electrode layer and the second electrode layer. The gas diffusion layer has a body portion located in a gap between the metal support and the first electrode layer and a protruding portion protruding from the body portion to the connecting holes. The protruding portion covers a portion of an inner circumferential surface of the connecting hole.

First claim

1 . An electrochemical cell comprising:
a metal support having a plurality of connecting holes formed in a principal surface; and a cell body disposed on the principal surface, the cell body having:
a gas diffusion layer disposed on the principal surface;
a first electrode layer disposed on the gas diffusion layer;
a second electrode layer; and
an electrolyte layer disposed between the first electrode layer and the second electrode layer,
the gas diffusion layer having:
a body portion located in a gap between the metal support and the first electrode layer; and
a protruding portion protruding from the body portion to the connecting holes, and
the protruding portion covering a portion of an inner circumferential surface of the connecting hole.

2 . The electrochemical cell according to claim 1 , wherein
the protruding portion tapers toward a side away from the body portion in a thickness direction.

3 . The electrochemical cell according to claim 1 , wherein
the protruding portion covers a portion of a metal support-side surface of the first electrode layer.

4 . The electrochemical cell according to claim 3 , wherein
the protruding portion tapers toward a side away from the body portion in a surface direction perpendicular to a thickness direction.

5 . The electrochemical cell according to claim 3 , wherein
the gas diffusion layer includes a through hole that is continuous with the connecting hole, the protruding portion has an exposed surface exposed to the connecting hole and the through hole, and the exposed surface is curved.

6 . The electrochemical cell according to claim 1 , wherein
a ratio of a covering width in a thickness direction of a region of the inner circumferential surface of the connecting hole covered by the protruding portion to a thickness in the thickness direction of the body portion is 10 or more.

7 . The electrochemical cell according to claim 1 , wherein
a covering width in a thickness direction of a region of the inner circumferential surface of the connecting hole covered by the protruding portion is 10 μm or more.

8 . The electrochemical cell according to claim 1 , wherein
the metal support has a substrate and an oxide film covering a surface of the substrate, and a first portion of the oxide film exposed to the connecting holes is thicker than a second portion of the oxide film covered by the protruding portion.

9 . The electrochemical cell according to claim 1 , wherein
an average pore diameter of multiple pores of the gas diffusion layer is smaller than an average pore diameter of multiple pores of the first electrode layer.

10 . The electrochemical cell according to claim 9 , wherein
a porosity of the gas diffusion layer is larger than a porosity of the first electrode layer.

Assignees

• Ngk Insulators Ltd

Inventors

• Terazawa Genta
• Nakamura Toshiyuki
• Shiratori Takashi
• Ohmori Makoto

Classifications

• C25B11/031

  Porous electrodes · CPC title

• C25B9/19

  with diaphragms · CPC title

• C25B11/032 Primary

  Gas diffusion electrodes · CPC title

• Y02E60/50

  Fuel cells · CPC title