Power Storage Cell and Method of Producing The Same

Patent metadata

Field	Value
Publication number	US-2025293405-A1
Application number	US-202519075037-A
Country	US
Kind code	A1
Filing date	Mar 10, 2025
Priority date	Mar 14, 2024
Publication date	Sep 18, 2025
Grant date	—

Abstract

A power storage cell includes a case and an electrode stack. The case accommodates the electrode stack. The case includes a case body and a cap. The case body has an opening. The opening is closed by the cap. The cap has an electrode terminal provided thereto. The electrode stack is formed of a plurality of electrode sheets stacked together. Each of the plurality of the electrode sheets has a current-collecting tab. The plurality of the current-collecting tabs are stacked together to form a tab bundle. At at least part of the tab bundle, lengths of the plurality of the current-collecting tabs are different from one another. The tab bundle is bonded to the electrode terminal. Inside the case, the tab bundle is accommodated in a curved state.

First claim

What is claimed is:

1 . A power storage cell comprising:
a case; and an electrode stack, wherein the case accommodates the electrode stack, the case includes a case body and a cap, the case body has an opening, the opening is closed by the cap, the cap has an electrode terminal provided thereto, the electrode stack is formed of a plurality of electrode sheets stacked together, each of the plurality of the electrode sheets has a current-collecting tab, the plurality of the current-collecting tabs are stacked together to form a tab bundle, at at least part of the tab bundle, lengths of the plurality of the current-collecting tabs are different from one another, the tab bundle is bonded to the electrode terminal, and inside the case, the tab bundle is accommodated in a curved state.

2 . The power storage cell according to claim 1 , wherein the lengths of the current-collecting tabs decrease sequentially from an outer circumferential side of a curve of the tab bundle toward an inner circumferential side of the curve.

3 . The power storage cell according to claim 1 , wherein at an intermediate position between an outer circumferential side of a curve of the tab bundle and an inner circumferential side of the curve, a current-collecting tab that is the longest among the plurality of the current-collecting tabs is positioned.

4 . The power storage cell according to claim 1 , wherein
each of the plurality of the current-collecting tabs has a cut end face at a tip thereof closer to the electrode terminal, and in a state where the tab bundle and the electrode terminal are separated from each other and each of the plurality of the current-collecting tabs is stretched in a length direction, the plurality of the cut end faces are not aligned with each other.

5 . The power storage cell according to claim 1 , wherein
the plurality of the current-collecting tabs are tied together to form the tab bundle, each of the plurality of the current-collecting tabs has a cut end face at a tip thereof closer to the electrode terminal, and in a state where the tab bundle is bonded to the electrode terminal, at a tip of the tab bundle, the plurality of the cut end faces are aligned with each other.

6 . The power storage cell according to claim 1 , wherein
the tab bundle includes a first tab bundle and a second tab bundle, at at least part of the first tab bundle, the lengths of the plurality of the current-collecting tabs are different from one another, at at least part of the second tab bundle, the lengths of the plurality of the current-collecting tabs are different from one another, both the first tab bundle and the second tab bundle are connected to the same electrode terminal, inside the case, each of the first tab bundle and the second tab bundle is curved, the cap has a liquid inlet provided thereto, and an axis of the liquid inlet lies between the first tab bundle and the second tab bundle.

7 . The power storage cell according to claim 1 , wherein when viewed in a plane, each of the plurality of the current-collecting tabs has an end part with a projected portion.

8 . The power storage cell according to claim 1 , wherein a thickness of the cap is smaller than a minimum diameter of the opening.

9 . A method of producing a power storage cell, the method comprising:
(a) preparing electrode sheets each having a current-collecting tab; (b) cutting off a part of the current-collecting tab to adjust a length of the current-collecting tab; (c) forming an electrode stack having a tab bundle by stacking the electrode sheets together; (d) inserting the electrode stack into a case; and (e) bonding the tab bundle to an electrode terminal, wherein the tab bundle is formed of the current-collecting tabs stacked together, inside the case, the tab bundle is accommodated in a curved state, and the (b) includes cutting off a part of the current-collecting tab so that the lengths of the plurality of the current-collecting tabs are different from one another at at least part of the tab bundle.

10 . The method of producing a power storage cell according to claim 9 , wherein the (b) includes cutting off the part of the current-collecting tab so that the lengths of the current-collecting tabs decrease sequentially from an outer circumferential side of a curve of the tab bundle toward an inner circumferential side of the curve.

11 . The method of producing a power storage cell according to claim 9 , wherein the (b) includes cutting off the part of the current-collecting tab so that a current-collecting tab that is the longest among the plurality of the current-collecting tabs is positioned at an intermediate position between an outer circumferential side of a curve of the tab bundle and an inner circumferential side of the curve.

12 . The method of producing a power storage cell according to claim 9 , wherein
as a result of cutting off the part of the current-collecting tab, a cut end face is formed, and the (c) includes forming the tab bundle by tying the plurality of the current-collecting tabs together in a state where the current-collecting tabs are stacked together with the plurality of the cut end faces being aligned with each other.

13 . The method of producing a power storage cell according to claim 9 , wherein
the case includes a case body in a tubular shape, a first cap, and a second cap, the case body has a first opening at one end in an axial direction and a second opening at the other end in the axial direction, the first cap is configured to close the first opening, the second cap is configured to close the second opening, the first cap has a positive electrode terminal provided thereto, the second cap has a negative electrode terminal provided thereto, the electrode stack includes a positive electrode tab bundle and a negative electrode tab bundle, in an orthogonal direction that is orthogonal to a stacking direction of the electrode sheets, each of the positive electrode tab bundle and the negative electrode tab bundle protrudes outwardly, in the orthogonal direction, the negative electrode tab bundle and the positive electrode tab bundle protrude in opposite directions, the electrode stack is inserted in the case body in such a manner that the orthogonal direction lies parallel to the axial direction, and the positive electrode terminal is bonded to the positive electrode tab bundle to achieve a positional relationship where a protruding portion of the positive electrode tab bundle protruding from the first opening is larger in the axial direction than a protruding portion of the negative electrode tab bundle protruding from the second opening.

14 . The method of producing a power storage cell according to claim 13 , wherein
after the positive electrode tab bundle and the positive electrode terminal are bonded together, the electrode stack is slid in a direction opposite to a direction in which the electrode stack is inserted, and the negative electrode terminal is bonded to the negative electrode tab bundle to achieve a positional relationship where the protruding portion of the negative electrode tab bundle protruding from the second opening is larger in the axial direction than the protruding portion of the positive electrode tab bundle protruding from the first opening.

Assignees

• Toyota Motor Co Ltd

Inventors

• Kintsu Yusuke
• Ishikawa Shinya
• Tanaka Takumi
• Haga Masayoshi
• Muraishi Kazuki
• Yamashita Yuji
• Sato Aya

Classifications

• H01M10/04

  Construction or manufacture in general (H01M10/058, H01M10/12, H01M10/28, H01M10/38 take precedence) · CPC title

• H01M50/10

  Primary casings; Jackets or wrappings · CPC title

• H01M50/54

  Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges · CPC title

• H01M50/533 Primary

  characterised by the shape of the leads or tabs · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title