Battery pack with reversible connector and zero volt stability

Patent metadata

Field	Value
Publication number	US-2025286254-A1
Application number	US-202519071669-A
Country	US
Kind code	A1
Filing date	Mar 5, 2025
Priority date	Mar 5, 2024
Publication date	Sep 11, 2025
Grant date	—

Abstract

A battery pack may include a plurality of battery cells and a reversible memory metal-based connector that transitions between a deformed state to an undeformed state in response to a temperature trigger. For example, the reversible memory metal-based connector may be a clamp, a coil, a tubing, and/or the like. The reversible memory metal-based connector in the deformed state may physically connect two or more of the plurality of battery cells such that an electrical current is able to flow between the two or more battery cells. The reversible memory-metal based connector in the undeformed state is physically disconnected from the two or more battery cells to disrupt a flow of current between the two or more battery cells.

First claim

What is claimed is:

1 . A battery pack, comprising:
a plurality of battery cells; and a reversible memory metal-based connector that transitions between a deformed state to an undeformed state in response to a temperature trigger, wherein the reversible memory metal-based connector in the deformed state physically connects two or more of the plurality of battery cells such that an electrical current is able to flow between the two or more battery cells, and wherein the reversible memory-metal based connector in the undeformed state is physically disconnected from the two or more battery cells to disrupt a flow of current between the two or more battery cells.

2 . The battery pack of claim 1 , wherein the reversible memory metal-based connector comprises a clamp, wherein the clamp is in a closed state when the reversible memory metal-based connector is in the deformed state, and wherein the clamp is in an open state when the reversible metal-based connector is in the undeformed state.

3 . The battery pack of claim 1 , wherein the reversible memory metal-based connector comprises a coil, wherein the coil is in a coiled state when the reversible memory metal-based connector is in the deformed state, and wherein the coil is in an uncoiled state when the reversible metal memory-based connector is in the undeformed state.

4 . The battery pack of claim 1 , wherein the reversible memory metal-based connector comprises a tubing, wherein the tubing is in a compressed state when the reversible memory metal-based connector is in the deformed state, and wherein the tubing is in an uncompressed state when the reversible memory metal-based connector is in the undeformed state.

5 . The battery pack of claim 1 , wherein the reversible memory metal-based connector comprises a bar, wherein the bar is in an uncontracted state when the reversible memory metal-based connector is in the deformed state, wherein the bar is in a contracted state when the reversible memory metal-based connector is in the undeformed state, and wherein the bar includes one or more weak points that breaks when the reversible memory metal-based connector reverts to its undeformed state.

6 . The battery pack of claim 1 , wherein the plurality of battery cells comprise a plurality of metal ion battery cells.

7 . The battery pack of claim 1 , wherein the plurality of battery cells comprise a plurality of lithium ion (Li+) battery cells.

8 . The battery pack of claim 1 , wherein the plurality of battery cells includes at least one battery cell having one or more sacrificial electrodes, and wherein the one or more sacrificial electrodes decompose while the at least one battery cell is in a low-voltage state or a zero-voltage state to prevent a decomposition of a negative current collector in the at least one battery cell.

9 . The battery pack of claim 1 , wherein the reversible memory metal-based connector in the deformed state physically couples an electrode tab of each of the two or more battery cells, and wherein the reversible memory metal-based connector physically decouples the electrode tab of the two or more battery cells when the reversible memory metal-based connector transitions to the undeformed state.

10 . The battery pack of claim 1 , wherein the reversible memory metal-based connector in the deformed state is inserted through an aperture in an electrode tab of each of the two or more battery cells.

11 . The battery pack of claim 1 , wherein the temperature trigger comprises a temperature determined based on a temperature tolerance of an application associated with the battery pack.

Assignees

• American Lithium Energy Corp

Inventors

• Fan Jiang
• Yang Guang

Classifications

• H01M50/503

  characterised by the shape of the interconnectors · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M50/581 Primary

  in response to temperature · CPC title

• H01M50/213

  adapted for cells having curved cross-section, e.g. round or elliptic (H01M50/209, H01M50/216 take precedence) · CPC title

• C23F2213/30

  Anodic or cathodic protection specially adapted for a specific object · CPC title