Preparation methods of positive active materials, and rechargeable lithium batteries

Patent metadata

Field	Value
Publication number	US-2025282642-A1
Application number	US-202519073351-A
Country	US
Kind code	A1
Filing date	Mar 7, 2025
Priority date	Mar 11, 2024
Publication date	Sep 11, 2025
Grant date	—

Abstract

Disclosed are a method of preparing a positive electrode active material, a positive electrode active material prepared according to the method, and a rechargeable lithium battery including the positive electrode active material. The method includes mixing a nickel-based precursor and a first lithium raw material, and performing a first heat treatment at about 500° C. to about 750° C. to prepare a first fired product, mixing the first fired product and a second lithium raw material, and performing a second heat treatment at about 650° C. to about 850° C. to prepare a positive electrode active material in the form of single particles including a lithium nickel-based composite oxide. A molar ratio (L1) of lithium in the first lithium raw material to a total metal of the nickel-based precursor is about 0.2 to about 0.9, a molar ratio (L2) of lithium in the second lithium raw material to a total metal excluding lithium in the first fired product is about 0.1 to about 0.8, about 0.9≤L1+L2≤about 1.1.

First claim

What is claimed is:

1 . A method of preparing a positive electrode active material, the method comprising:
mixing a nickel-based precursor and a first lithium raw material, and performing a first heat treatment on the mixed nickel-based precursor and first lithium raw material at a temperature in a range of about 500° C. to about 750° C. to prepare a first fired product, and mixing the first fired product and a second lithium raw material, and performing a second heat treatment on the mixed first fired product and second lithium raw material at a temperature in a range of about 650° C. to about 850° C. to prepare a positive electrode active material that comprises single particles including a lithium nickel-based composite oxide, wherein: a molar ratio (L 1 ) of lithium in the first lithium raw material to a total metal of the nickel-based precursor is about 0.2 to about 0.9, a molar ratio (L 2 ) of lithium in the second lithium raw material to a total metal excluding lithium in the first fired product is about 0.1 to about 0.8, and about 0.9≤L 1 +L 2 ≤about 1.1.

2 . The method as claimed in claim 1 , wherein L 1 is about 0.4 to about 0.7, and L 2 is about 0.3 to about 0.6.

3 . The method as claimed in claim 1 , wherein L 1 >L 2 .

4 . The method as claimed in claim 1 , wherein L 1 ≤L 2 .

5 . The method as claimed in claim 1 , wherein the nickel-based precursor is represented by Chemical Formula 11 or Chemical Formula 12:
Ni x11 M 11 y11 M 12 z11 (OH) 2   Chemical Formula 11
wherein, in Chemical Formula 11, 0.7≤x11<1, 0<y11≤0.3, 0≤z11≤0.3, 0.9≤x11+y11+z11≤1.1, and M 11 and M 12 each independently comprise one or more of Al, B, Ba, Ca, Ce, Co, Cr, Cu, Fe, Mg, Mn, Mo, Nb, Si, Sn, Sr, Ti, V, W, Y, Zn, and Zr,
Ni x12 M 13 y12 M 14 z12 O 2-b12 X b12   Chemical Formula 12

wherein, in Chemical Formula 12, 0.7≤x12<1, 0<y12≤0.3, 0≤z12≤0.3, 0.9≤x12+y12+z12≤1.1, 0≤b12≤0.1, M 13 and M 14 each independently comprise one or more of Al, B, Ba, Ca, Ce, Co, Cr, Cu, Fe, Mg, Mn, Mo, Nb, Si, Sn, Sr, Ti, V, W, Y, Zn, and Zr, and X comprises at least one of F, P, and S.

6 . The method as claimed in claim 1 , wherein:
the nickel-based precursor comprises secondary particles formed by agglomerating a plurality of primary particles, and an average particle diameter (D 50 ) of the secondary particles is about 1 μm to about 6 μm, and a difference between the average particle diameter (D 50 ) of the secondary particles in the nickel-based precursor and an average particle diameter (D 50 ) of the single particles in the positive electrode active material is less than or equal to about 1 μm.

7 . The method as claimed in claim 1 , wherein the first lithium raw material and the second lithium raw material comprise anhydrous lithium hydroxide.

8 . The method as claimed in claim 1 , wherein:
the first heat treatment is performed at a temperature in a range of about 550° C. to about 750° C. for a period of about 6 hours to 12 hours in an oxidizing atmosphere, and the first heat treatment temperature is lower than the second heat treatment temperature.

9 . The method as claimed in claim 1 , wherein:
mixing the nickel-based precursor and the first lithium raw material further comprises mixing zirconium raw material, and a zirconium content of the zirconium raw material is about 0.01 wt % to about 1 wt % based on 100 wt % of a total metal content of the nickel-based precursor and the zirconium of the zirconium raw material.

10 . The method as claimed in claim 1 , wherein: the first fired product comprises secondary particles formed by agglomerating a plurality of primary particles, and
an average particle diameter (D 50 ) of the secondary particles is about 1 μm to about 6 μm.

11 . The method as claimed in claim 1 , wherein:
the first fired product comprises a lithium nickel-based composite oxide, and the lithium nickel-based composite oxide comprises about 60 vol % to about 95 vol % of a hexagonal crystal structure and about 5 vol % to about 40 vol % of a cubic crystal structure.

12 . The method as claimed in claim 1 , wherein the second heat treatment is performed at a temperature in a range of about 750° C. to about 810° C. for a period of about 10 hours to about 16 hours in an oxidizing atmosphere.

13 . The method as claimed in claim 1 , wherein:
mixing the first fired product and the second lithium raw material further comprises mixing a coating raw material, and the coating raw material comprises one or more of Al, B, Co, Mg, V, Zn, and Zr.

14 . The method as claimed in claim 1 , wherein the method does not include washing the positive electrode active material with water.

15 . The method as claimed in claim 1 , wherein the prepared positive electrode active material is represented by Chemical Formula 1:
Li a1 Ni x1 M 1 y1 M 2 z1 O 2-b1 X b1   Chemical Formula 1:
wherein, in Chemical Formula 1, 0.8≤a1≤1.2, 0.7≤x1<1, 0<y1≤0.3, 0≤z1≤0.3, 0.9≤x1+y1+z1≤1.1, and 0≤b1≤0.1, M 1 and M 2 each independently comprise at least one of Al, B, Ba, Ca, Ce, Co, Cr, Cu, Fe, Mg, Mn, Mo, Nb, Si, Sn, Sr, Ti, V, W, Y, Zn, and Zr, and X comprises at least one of F, P, and S.

16 . The method as claimed in claim 1 , wherein an average particle diameter (D 50 ) of the single particles of the prepared positive electrode active material is about 1 μm to about 6 μm, a BET specific surface area is about 0.5 to about 1.0 m 2 /g, and a residual lithium content on surface thereof is less than or equal to about 2000 ppm.

17 . The method as claimed in claim 1 , wherein a pellet density of the prepared positive electrode active material is about 2.7 g/cc to about 3.3 g/cc, and the tap density of the prepared positive electrode active material is about 1.5 g/cc to about 2.2 g/cc.

18 . The method as claimed in claim 1 , wherein the prepared positive electrode active material has a ratio of the peak intensity of a (003) plane to a peak intensity of a (104) plane that is greater than or equal to about 1.25 in X-ray diffraction analysis.

19 . The method as claimed in claim 1 , further comprising mixing the prepared positive electrode active material and a coating raw material, and subjecting the prepared positive electrode active material and the coating raw material to a third heat treatment,
the coating raw material comprising one or more of Al, B, Co, Mg, V, Zn, and Zr.

20 . A rechargeable lithium battery, comprising
a positive electrode including the positive electrode active material prepared according to the method as claimed in claim 1 , a negative electrode, and an electrolyte.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Kim Jinhwa
• Kang Taegeun
• Kim Soohyeon
• Hong Youngjae
• Kim Minhan
• Lee Soonrewl

Classifications

• C01P2002/72

  by d-values or two theta-values, e.g. as X-ray diagram · CPC title

• C01P2004/03

  obtained by SEM · CPC title

• C01P2006/11

  Powder tap density · CPC title

• C01P2006/10

  Solid density · CPC title

• C01P2006/12

  Surface area · CPC title