Solid-state transformer

Patent metadata

Field	Value
Publication number	US-2025279730-A1
Application number	US-202519065221-A
Country	US
Kind code	A1
Filing date	Feb 27, 2025
Priority date	Mar 1, 2024
Publication date	Sep 4, 2025
Grant date	—

Abstract

A solid-state transformer is provided. The solid-state transformer includes a first stage, a first DC bus and a second stage. The first stage is configured to receive an AC power and convert the AC power into a first DC power. The first DC bus is electrically connected to the first DC power. The second stage is electrically connected to the first stage through the first DC bus, and is configured to perform isolated step-down DC/DC conversion on the first DC power to generate a second DC power. The first stage is configured to operate at a modulation index higher than 1, and the modulation index is defined by a ratio of twice AC voltage provided by the AC power to voltage across the first DC bus.

First claim

What is claimed is:

1 . A solid-state transformer, comprising:
a first stage, configured to receive an AC power and convert the AC power into a first DC power; a first DC bus, electrically connected to the first DC power; and a second stage, electrically connected to the first stage through the first DC bus, and configured to perform isolated step-down DC/DC conversion on the first DC power to generate a second DC power, wherein the first stage is configured to operate at a modulation index higher than 1, wherein the modulation index is defined by a ratio of twice AC voltage provided by the AC power to voltage across the first DC bus.

2 . The solid-state transformer according to claim 1 , further comprising two capacitors electrically connected in series across the first DC bus and a midpoint between the two capacitors.

3 . The solid-state transformer according to claim 2 , wherein the midpoint is grounded by solid grounding, low-impedance grounding, high-impedance grounding, resonant grounding or direct grounding.

4 . The solid-state transformer according to claim 1 , wherein the second DC power is unipolar.

5 . The solid-state transformer according to claim 1 , wherein the second DC power is bipolar.

6 . The solid-state transformer according to claim 1 , wherein the second stage comprises DC/DC conversion modules electrically connected to the first DC bus, and inputs of the DC/DC conversion modules are electrically connected in parallel.

7 . The solid-state transformer according to claim 6 , wherein outputs of the DC/DC conversion modules are electrically connected to different second DC buses.

8 . The solid-state transformer according to claim 6 , wherein outputs of the DC/DC conversion modules are electrically connected in parallel and are connected to a second DC bus.

9 . The solid-state transformer according to claim 6 , further comprising a switch electrically connected between the first DC bus and each of the DC/DC conversion modules, wherein the switch is configured to be controlled to enable or disable a corresponding one of the DC/DC conversion modules.

10 . The solid-state transformer according to claim 1 , wherein the second stage comprises first DC/DC conversion modules and second DC/DC conversion modules, inputs of the first DC/DC conversion modules are electrically connected in series between a positive line of the first DC bus and a midpoint, and inputs of the second DC/DC conversion modules are electrically connected in series between a negative line of the first DC bus and the midpoint.

11 . The solid-state transformer according to claim 10 , wherein an output of each of the first DC/DC conversion modules and the second DC/DC conversion modules is unipolar or bipolar, and has two terminals electrically connected to a positive terminal and a negative terminal of a second DC bus, respectively.

12 . The solid-state transformer according to claim 10 , wherein an output of each of the first DC/DC conversion modules and the second DC/DC conversion modules is bipolar, and has three terminals electrically connected to a positive terminal and a negative terminal of a second DC bus and a ground terminal, respectively.

13 . The solid-state transformer according to claim 10 , wherein outputs of the first DC/DC conversion modules and the second DC/DC conversion modules are electrically connected in parallel and are connected to a second DC bus.

14 . The solid-state transformer according to claim 10 , wherein outputs of the first DC/DC conversion modules are electrically connected in parallel and are connected to a second DC bus, and outputs of the second DC/DC conversion modules are electrically connected in parallel and are connected to a third DC bus.

15 . The solid-state transformer according to claim 10 , further comprising a bypass circuit electrically connected in parallel to each of the inputs of the first DC/DC conversion modules and the second DC/DC conversion modules, wherein the bypass circuit comprises a first switch, a damping resistor and a second switch, and the second switch is electrically connected in parallel to a branch formed by the first switch and damping resistor connected in series.

16 . The solid-state transformer according to claim 1 , further comprising two capacitors electrically connected in series across the first DC bus and a first midpoint between the two capacitors, wherein the second stage comprises first switch modules, second switch modules, a second midpoint and conversion units, the first switch modules are electrically connected in series between a positive line of the first DC bus and the second midpoint, the second switch modules are electrically connected in series between the second midpoint and a negative line of the first DC bus, inputs of the conversion units are electrically connected in parallel, and each of the inputs has two terminals coupled to the first midpoint and the second midpoint respectively.

17 . The solid-state transformer according to claim 1 , further comprising two capacitors electrically connected in series across the first DC bus and a first midpoint between the two capacitors, wherein the second stage comprises first switch modules, second switch modules, a second midpoint and conversion units, the first switch modules are electrically connected in series between a positive line of the first DC bus and the second midpoint, the second switch modules are electrically connected in series between the second midpoint and a negative line of the first DC bus, and inputs of the conversion units are electrically connected in series between the first midpoint and the second midpoint.

18 . The solid-state transformer according to claim 1 , wherein the first stage comprises three upper bridge arms and three lower bridge arms, each of the three upper bridge arms comprises an inductor and submodules electrically connected in series between a positive line of the first DC bus and a corresponding phase of the AC power, and each of the three lower bridge arms comprises an inductor and submodules electrically connected in series between a negative line of the first DC bus and a corresponding phase of the AC power.

19 . The solid-state transformer according to claim 18 , wherein each of the submodules of each of the three upper bridge arms and the three lower bridge arms comprises a half-bridge circuit or a full-bridge circuit.

20 . The solid-state transformer according to claim 19 , wherein each of the submodules of each of the three upper bridge arms and the three lower bridge arms has an input port and an output port and further comprises a damping resistor and a bypass switch electrically connected in series between the input port and the output port.

21 . The solid-state transformer according to claim 18 , wherein each of the three upper bridge arms and the three lower bridge arms further comprises a switch, and in each of the three upper bridge arms and the three lower bridge arms, the inductor is electrically connected to the corresponding phase of the AC power through the switch.

22 . The solid-state transformer according to claim 21 , wherein the switch is formed by series-connected insulated gate bipolar transistors or series-connected metal-oxide-semiconductor field-effect transistors.

23 . The solid-state transformer according to claim 18 , wherein each of the three upper bridge arms and the three lower bridge arms further comprises a first switch and a second s

Assignees

• Delta Electronics Inc

Inventors

• Liu Jian
• Wang Ruxi
• Barbosa Peter Mantovanelli

Classifications

• H01F27/28

  Coils; Windings; Conductive connections · CPC title

• H01F27/42

  Circuits specially adapted for the purpose of modifying, or compensating for, electric characteristics of transformers, reactors, or choke coils (circuits for controlling transformers, reactors or choke coils, for the purpose of obtaining a desired output H02P13/00; impedance networks H03H) · CPC title

• H02M1/08

  Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters · CPC title

• H02M1/14

  Arrangements for reducing ripples from DC input or output · CPC title

• H02M1/0003

  Details of control, feedback or regulation circuits · CPC title