Removable pop out windows and corresponding latches, actuators, living hinges, and modular designs

Patent metadata

Field	Value
Publication number	US-2025257597-A1
Application number	US-202519051767-A
Country	US
Kind code	A1
Filing date	Feb 12, 2025
Priority date	Feb 13, 2024
Publication date	Aug 14, 2025
Grant date	—

Abstract

A removable pop out window provides a modular design. The window is configurable for multiple positions, including closed, vented, removable (e.g., pop out) positions, and combination thereof. The window may include latches, actuators, living hinges, or a combination thereof to allow for the multiple positions. The window may be modular, configured to be installed either as fixed of removable in a vehicle.

First claim

What is claimed is:

1 . A living hinge comprising:
a flange; one or more hinge sections connected to the flange; and a base section connected to the one or more hinge sections, wherein the one or more hinge sections are configured to allow a window to move relative to a support, and wherein the flange is configured to allow removal of the window from the support.

2 . The living hinge of claim 1 , wherein the one or more hinge sections comprises:
a first curved hinge section; a second curved hinge section; and a planar section between the first curved hinge section and the second curved hinged section.

3 . The living hinge of claim 1 , wherein the flange, the one or more hinge sections, and the base section form a u-shape.

4 . The living hinge of claim 1 , wherein:
the flange comprises an end surface configured to interface to the window; and the base section is configured to be affixed to the support.

5 . The living hinge of claim 1 , wherein:
the window comprises a recess formed from two walls and a bottom; and the flange is configured to interface with the recess such that an end surface of the flange interfaces with the bottom of the recess and opposite sides of the flange interface with the two walls of the recess.

6 . The living hinge of claim 5 , wherein:
a first wall of the two walls is positioned between the flange and the base section; a second wall of the two walls is taller than the first wall and extends beyond the one or more curved hinge sections.

7 . The living hinge of claim 5 , wherein the recess is located along an edge of the window.

8 . The living hinge of claim 5 , wherein the window comprises an encapsulation frame surrounding glass and wherein the recess is located in the encapsulation frame.

9 . The living hinge of claim 8 , wherein the base section of the living hinge is affixed to a side of the encapsulation frame.

10 . The living hinge of claim 1 , wherein:
the flange is configured to interface with the support; and the base section is configured to be affixed to the window.

11 . The living hinge of claim 10 , wherein:
the flange comprises one or more first fastening elements each comprising a large opening and a small opening; the one or more second fastening elements each comprises a protrusion comprising a head and a neck coupling the head to the support; the large opening is sized to receive the head; and the small opening is sized to retain the head.

12 . The living hinge of claim 10 , wherein the one or more first fastening elements each further comprises a choke point between the large opening and the small opening, wherein each choke point provides a snap-fit connection with the neck of a respective mushroom-head protrusion.

13 . A window comprising:
glass; an encapsulation frame affixed to the glass; a living hinge comprising:
a flange configured to interface with a support; and
a base section coupled to the flange and configured to be affixed to the encapsulation frame, wherein the base section is capable of flexing relative to the flange.

14 . The window of claim 13 , wherein:
the flange comprises one or more first fastening elements each comprising a large opening and a small opening; the one or more second fastening elements each comprises a protrusion comprising a head and a neck coupling the head to the support; the large opening is sized to receive the head; and the small opening is sized to retain the head.

15 . The window of claim 14 , wherein the one or more first fastening elements each further comprises a choke point between the large opening and the small opening, wherein each choke point provides a snap-fit connection with the neck of a respective mushroom-head protrusion.

16 . The window of claim 13 , wherein the base section of the living hinge is affixed to a side of the encapsulation frame.

17 . The window of claim 13 , wherein, when the base section flexes away from the flange, the window is configured to achieve a venting position relative to the support.

18 . A vehicle comprising:
a support; a window configured to interface with the support; a living hinge configured to couple the window to the support, comprising:
a flange;
one or more hinge sections affixed to the flange; and
a base section affixed to the one or more hinge sections opposite the flange, wherein the flange is capable of flexing relative to the base section to allow the window to move relative to the support.

19 . The vehicle of claim 18 , wherein:
the flange comprises one or more first fastening elements each comprising a large opening and a small opening; the one or more second fastening elements each comprises a protrusion comprising a head and a neck coupling the head to the support; the large opening is sized to receive the head; and the small opening is sized to retain the head.

20 . The vehicle of claim 18 , wherein the one or more first fastening elements each further comprises a choke point between the large opening and the small opening, wherein each choke point provides a snap-fit connection with the neck of a respective mushroom-head protrusion.

Assignees

• Rivian Ip Holdings Llc

Inventors

• Wolf Philipp Josef
• Taylor Mark Lennard
• Meana Andres
• Ramirez Basilio Miguel Angel
• Jaswal Raghav
• Dowle James John Alexander
• Curran Spencer Charles

Classifications

• E05D1/06 Primary

  consisting of two easily-separable parts · CPC title

• E05Y2201/22

  Locks · CPC title

• E05Y2201/426

  for the initial opening movement · CPC title

• E05D7/1011

  biased by free springs (E05D7/1016 takes precedence) · CPC title

• E05D2007/1033

  by axially moving free balls · CPC title