Method of recovering catalyst material from a membrane electrode assembly from water electrolysis

Patent metadata

Field	Value
Publication number	US-2025256311-A1
Application number	US-202218855093-A
Country	US
Kind code	A1
Filing date	Dec 27, 2022
Priority date	Apr 11, 2022
Publication date	Aug 14, 2025
Grant date	—

Abstract

The invention relates to a method of recovering catalyst material from a membrane electrode assembly from water electrolysis, including the steps of providing a membrane electrode assembly having a membrane coated with a metallic catalyst material, comminuting the membrane electrode assembly, pyrolytically decomposing the comminuted membrane electrode assembly to obtain a solid pyrolysis product as residue, dissolving the solid pyrolysis product in a mixture of concentrated hydrochloric acid and concentrated nitric acid, removing the nitrates by heating the solution to 100° C. to 110° C.,—filtering the insoluble residue, and drying the insoluble residue at a drying temperature (TD) to recover the metallic catalyst material. The method may be employed for the recycling of a membrane electrode assembly from PEM water electrolysis, where iridium as metallic catalyst material is recovered.

First claim

1 . A method for recovering catalyst material from a membrane electrode assembly from water electrolysis, comprising:
providing a membrane electrode assembly comprising a membrane coated with a metallic catalyst material; comminuting the membrane electrode assembly; pyrolytically breaking down the comminuted membrane electrode assembly to obtain a solid pyrolysis product as residue; dissolving the solid pyrolysis product in a mixture of concentrated hydrochloric acid and concentrated nitric acid to create a solution; removing nitrates by heating the solution to 100° C. to 110° C.; filtering an insoluble residue; and, drying the insoluble residue at a drying temperature (TD) to recover the metallic catalyst material.

2 . The method as claimed in claim 1 , in which the insoluble residue is ground in a grinding process such that a median particle size of 10 μm to 80 μm, in particular of 20 μm to 50 μm, is achieved.

3 . The method as claimed in claim 1 , wherein the pyrolysis is carried out at a pyrolysis temperature (TP) of from 600° C. to 1000° C., in particular from 700°° C. to 900° C.

4 . The method as claimed in claim 1 , in which the solid pyrolysis product is dissolved at a temperature of from 70° C. to 90° C., in particular at a temperature of 80° C., with the temperature being maintained during dissolution for between 3 h to 5 h, in particular for 4 h.

5 . The method as claimed in claim 1 , in which the heating expels and removes dissolved metallic constituents, with the insoluble residue being obtained.

6 . The method as claimed in claim 5 , in which platinum (Pt) is removed and recovered as dissolved metal constituent.

7 . The method as claimed in claim 1 , in which iridium (Ir) is recovered as metallic catalyst material.

8 . The method as claimed in claim 7 , in which iridium (Ir) is recovered in a form of solid iridium black, an iridium purity of 97% to 99.5%, in particular of 98% to 99.3%, being achieved.

9 . The method as claimed in claim 8 , in which the a yield of recovered iridium black (Ir) of greater than 80%, in particular of between 92% and 96%, based on an amount of iridium originally present, is achieved.

10 . The method as claimed in claim 1 , applied to a membrane electrode assembly for PEM water electrolysis.

Assignees

• Siemens Energy Global Gmbh & Co Kg

Inventors

• Reller Christian
• Musayev Yashar

Classifications

• B09B3/35

  Shredding, crushing or cutting · CPC title

• B09B3/40

  involving thermal treatment, e.g. evaporation (processes using mineral binders involving a melting or softening step B09B3/29; involving radiation B09B3/50) · CPC title

• B09B2101/15

  Electronic waste · CPC title

• B09B2101/95

  Waste catalysts; Waste ion exchange materials; Waste adsorbents · CPC title

• C25B11/081

  the element being a noble metal · CPC title