Systems and methods for adaptively adjusting a seat belt load limiter

Patent metadata

Field	Value
Publication number	US-2025249862-A1
Application number	US-202418435213-A
Country	US
Kind code	A1
Filing date	Feb 7, 2024
Priority date	Feb 7, 2024
Publication date	Aug 7, 2025
Grant date	—

Abstract

Systems and methods described herein relate to adaptively adjusting the load limit of a seat belt load limiter. In one embodiment, an adaptive load-limit adjustment system estimates the weight of an occupant of a vehicle seat based on sensor data. The system also adjusts the load limit of the seat belt load limiter in accordance with the estimated weight of the occupant by causing one or more pins to protrude laterally a predetermined length from a torsional bar of the seat belt load limiter to change an effective diameter of the torsional bar and thereby adjust a shear force exerted during a vehicular crash on a STF that surrounds the torsional bar between the torsional bar and a housing of the seat belt load limiter.

First claim

What is claimed is:

1 . A system for adaptively adjusting a seat belt load limiter, the system comprising:
a processor; and a memory storing machine-readable instructions that, when executed by the processor, cause the processor to:
estimate the weight of an occupant of a vehicle seat based on sensor data; and
adjust a load limit of the seat belt load limiter in accordance with the estimated weight of the occupant by causing one or more pins to protrude laterally a predetermined length from a torsional bar of the seat belt load limiter to change an effective diameter of the torsional bar and adjust a shear force exerted during a vehicular crash on a shear-thickening fluid (STF) that surrounds the torsional bar between the torsional bar and a housing of the seat belt load limiter.

2 . The system of claim 1 , wherein the machine-readable instructions that, when executed by the processor, cause the one or more pins to protrude laterally the predetermined length from the torsional bar set the load limit to one of a plurality of predetermined values in a multi-selectable force characteristic of the seat belt load limiter.

3 . The system of claim 1 , wherein temporal viscosity properties of the STF in response to the shear force cause the seat belt load limiter to exhibit a multi-stage force characteristic.

4 . The system of claim 1 , wherein the torsional bar has one of a circular, square, and triangular cross-section.

5 . The system of claim 1 , wherein the machine-readable instructions that, when executed by the processor, cause the one or more pins to protrude laterally the predetermined length from the torsional bar actuate one or more electromechanical components in the seat belt load limiter.

6 . The system of claim 1 , wherein the load limit is a force threshold beyond which the seat belt load limiter is activated to reduce pressure on the chest of the occupant during the vehicular crash.

7 . The system of claim 1 , wherein the seat belt load limiter is part of one of a 3-point seat belt system, a 4-point seat belt system, and a 5-point seat-belt system.

8 . A non-transitory computer-readable medium for adaptively adjusting a seat belt load limiter and storing instructions that, when executed by a processor, cause the processor to:
estimate the weight of an occupant of a vehicle seat based on sensor data; and adjust a load limit of the seat belt load limiter in accordance with the estimated weight of the occupant by causing one or more pins to protrude laterally a predetermined length from a torsional bar of the seat belt load limiter to change an effective diameter of the torsional bar and adjust a shear force exerted during a vehicular crash on a shear-thickening fluid (STF) that surrounds the torsional bar between the torsional bar and a housing of the seat belt load limiter.

9 . The non-transitory computer-readable medium of claim 8 , wherein the instructions that, when executed by the processor, cause the one or more pins to protrude laterally the predetermined length from the torsional bar set the load limit to one of a plurality of predetermined values in a multi-selectable force characteristic of the seat belt load limiter.

10 . The non-transitory computer-readable medium of claim 8 , wherein temporal viscosity properties of the STF in response to the shear force cause the seat belt load limiter to exhibit a multi-stage force characteristic.

11 . The non-transitory computer-readable medium of claim 8 , wherein the torsional bar has one of a circular, square, and triangular cross-section.

12 . The non-transitory computer-readable medium of claim 8 , wherein the instructions that, when executed by the processor, cause the one or more pins to protrude laterally the predetermined length from the torsional bar actuate one or more electromechanical components in the seat belt load limiter.

13 . The non-transitory computer-readable medium of claim 8 , wherein the load limit is a force threshold beyond which the seat belt load limiter is activated to reduce pressure on the chest of the occupant during the vehicular crash.

14 . A method, comprising:
estimating the weight of an occupant of a vehicle seat based on sensor data; and adjusting a load limit of a seat belt load limiter in accordance with the estimated weight of the occupant by causing one or more pins to protrude laterally a predetermined length from a torsional bar of the seat belt load limiter to change an effective diameter of the torsional bar and adjust a shear force exerted during a vehicular crash on a shear-thickening fluid (STF) that surrounds the torsional bar between the torsional bar and a housing of the seat belt load limiter.

15 . The method of claim 14 , wherein causing the one or more pins to protrude laterally the predetermined length from the torsional bar sets the load limit to one of a plurality of predetermined values in a multi-selectable force characteristic of the seat belt load limiter.

16 . The method of claim 14 , wherein temporal viscosity properties of the STF in response to the shear force cause the seat belt load limiter to exhibit a multi-stage force characteristic.

17 . The method of claim 14 , wherein the torsional bar has one of a circular, square, and triangular cross-section.

18 . The method of claim 14 , wherein the one or more pins are caused to protrude laterally the predetermined length from the torsional bar under electromechanical control.

19 . The method of claim 14 , wherein the load limit is a force threshold beyond which the seat belt load limiter is activated to reduce pressure on the chest of the occupant during the vehicular crash.

20 . The method of claim 14 , wherein the seat belt load limiter is part of one of a 3-point seat belt system, a 4-point seat belt system, and a 5-point seat-belt system.

Assignees

• Toyota Eng & Mfg North America
• Toyota Motor Co Ltd

Inventors

• Takayama Mizuho
• Song Yuyang
• Singh Gurmeet
• Khouphongsy Phouvadol P
• Gandhi Umesh
• Benli Koray

Classifications

• B60R2022/282

  using fluids or vico-elastic materials · CPC title

• B60R22/28 Primary

  incorporating energy-absorbing devices {(belt anchors provided with energy-absorbing means for protecting the occupants in case of physical contact therewith B60R21/055; belt retractors comprising energy-absorbing means B60R22/341, B60R22/4676)} · CPC title