Battery assembly

Patent metadata

Field	Value
Publication number	US-2025246742-A1
Application number	US-202418422197-A
Country	US
Kind code	A1
Filing date	Jan 25, 2024
Priority date	Jan 25, 2024
Publication date	Jul 31, 2025
Grant date	—

Abstract

A battery assembly includes a first end section and a second end section; a plurality of battery cells stacked between the first end section and the second end section; a transmission system connecting the first end section and the second end section together; and an actuator motor configured for driving the transmission system to vary a distance between the first end section and the second end section to impact a pressure applied by the first end section and the second end section to the plurality of the battery cells.

First claim

What is claimed is:

1 . A battery assembly comprising:
a first end section and a second end section; a plurality of battery cells stacked between the first end section and the second end section; a transmission system connecting the first end section and the second end section together; and an actuator motor configured for driving the transmission system to vary a distance between the first end section and the second end section to impact a pressure applied by the first end section and the second end section to the plurality of battery cells.

2 . The battery assembly as recited in claim 1 , wherein the actuator motor is mounted on the first end section.

3 . The battery assembly as recited in claim 1 wherein the transmission system includes rods connecting the first end section and the second end section to each other.

4 . The battery assembly as recited in claim 3 wherein the transmission system further includes gears drivingly connected to threads of the rods.

5 . The battery assembly as recited in claim 4 wherein the rods are screws, the actuator motor being configured for rotating the gears to drive the screws to impact a force applied by the first end section and the second end section to the plurality of battery cells.

6 . The battery assembly as recited in claim 4 , wherein the actuator motor includes a housing and at least one output shaft for rotating about a center axis,
the transmission system includes at least one drive belt drivingly connected to the at least one output shaft of the actuator motor and at least one drive shaft configured for being driven by the at least one drive belt to drive the gears.

7 . The battery assembly as recited in claim 6 , wherein the transmission system includes at least one driving gear non-rotatably connected to each drive shaft.

8 . The battery assembly as recited in claim 7 , wherein the transmission system includes at least one driven gear, the at least one driving gear configured for driving the at least one driven gear to rotate the rods.

9 . The battery assembly as recited in claim 8 , wherein the at least one driven gear includes a plurality of driven gears, each of the driven gears being at an end of a respective one of the rods.

10 . The battery assembly as recited in claim 9 , wherein the at least one driving gear includes a plurality of driving gears, each of the driving gears engaging a respective one of the driven gears.

11 . The battery assembly as recited in claim 10 , wherein each of the driven gears is a worm wheel and each of the driving gears is a worm gear, the rods being ball screws driven by the worm wheels.

12 . The battery assembly as recited in claim 6 , wherein the at least one drive shaft is rotatably mounted on the first end section.

13 . The battery assembly as recited in claim 6 , wherein the at least one drive belt includes a first drive belt and a second drive belt, the at least one drive shaft including a first drive shaft and a second drive shaft, and the at least one output shaft of the actuator motor includes a first output shaft and a second output shaft,
the first output shaft protruding from the housing in a first direction and drivingly engaging the first drive belt, the first drive belt extending from the first output shaft to the first drive shaft in a third direction traverse to the center axis, the second output shaft protruding from the housing in a second direction opposite of the first direction and drivingly engaging the second drive belt, the second drive belt extending from the second output shaft to the second drive shaft in a fourth direction traverse to the center axis, the fourth direction being opposite of the third direction.

14 . The battery assembly as recited in claim 13 , wherein the rods include a first rod, a second rod, a third rod and a fourth rod,
the first drive shaft configured for driving the first rod and the second rod, the second drive shaft configured for driving the third rod and the fourth rod.

15 . The battery assembly as recited in claim 14 , wherein the transmission system includes a first driving gear non-rotatably connected to the first drive shaft, a second driving gear non-rotatably connected to the first drive shaft, a third driving gear non-rotatably connected to the second drive shaft and a fourth driving gear non-rotatably connected to the second drive shaft.

16 . The battery assembly as recited in claim 15 , wherein the transmission system includes a first driven gear, a second driven gear, a third driven gear and a fourth driven gear,
the first driving gear configured for driving the first driven gear to rotate the first rod, the second driving gear configured for driving the second driven gear to rotate the second rod, the third driving gear configured for driving the third driven gear to rotate the third rod, the fourth driving gear configured for driving the fourth driven gear to rotate the fourth rod.

17 . The battery assembly as recited in claim 1 , wherein each of the battery cells comprises:
an anode current collector; an anode material on the anode current collector; a cathode current collector; a cathode material on the cathode current collector; and a solid-state electrolyte sandwiched between the anode material and the cathode material for transporting ions between the anode material and the cathode material.

18 . The battery assembly as recited in claim 17 further comprising a controller configured to direct the actuator motor to increase a distance between the first end section and the second end section during charging of the battery cells and to decrease the distance between the first end section and the second end section during discharging of the battery cells.

19 . The battery assembly as recited in claim 18 further comprising a pressure sensor for measuring a pressure applied by the actuator motor and the transmission system to the battery cells, the controller being configured to control the actuator motor to vary the distance between the first end section and the second end section as a function of measurements by the pressure sensor.

Assignees

• Schaeffler Technologies Ag

Inventors

• Chamberlain Timothy
• Norwich Victor
• Wise Matthew

Classifications

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M50/211

  adapted for pouch cells · CPC title

• H01M10/0585

  of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators · CPC title

• H01M10/482

  for several batteries or cells simultaneously or sequentially · CPC title

• H01M50/264 Primary

  for cells or batteries, e.g. straps, tie rods or peripheral frames · CPC title