Method of recovering lithium precursor, method of preparing positive electrode active material, and rechargeable lithium battery

Patent metadata

Field	Value
Publication number	US-2025239673-A1
Application number	US-202519033790-A
Country	US
Kind code	A1
Filing date	Jan 22, 2025
Priority date	Jan 22, 2024
Publication date	Jul 24, 2025
Grant date	—

Abstract

Methods of recovering lithium precursors, methods of preparing a positive electrode active materials, and rechargeable lithium batteries are provided. The method of recovering a lithium precursor comprises preparing a first solution that contains lithium ions, preparing a second solution by using a waste solution generated in a washing process of a positive electrode active material, preparing a third solution by introducing the second solution to the first solution, and extracting the lithium precursor from the third solution.

First claim

What is claimed is:

1 . A method of recovering a lithium precursor, the method comprising:
preparing a first solution that contains lithium ions; preparing a second solution by using a waste solution generated in a washing process of a positive electrode active material; preparing a third solution by introducing the second solution to the first solution; and extracting the lithium precursor from the third solution.

2 . The method of claim 1 , wherein preparing the first solution includes:
introducing a discarded lithium transition metal composite oxide to an acid solution to form a lithium transition metal solution; and introducing a transition metal extractant to the lithium transition metal solution to remove a transition metal in the lithium transition metal solution.

3 . The method of claim 2 , wherein the discarded lithium transition metal composite oxide is originated from a powdered discarded rechargeable lithium battery or a waste generated during fabrication process of a rechargeable lithium battery, and
wherein the discarded lithium transition metal composite oxide includes a compound expressed by:
LiM1 a M2 b M3 c M4 d O 2
where 0≤a≤1, 0≤b≤1, 0≤c≤1, 0≤d≤1, and a+b+c+d=1, and each of M1, M2, M3, and M4 is selected from Ni, Co, Al, Cu, Mn, Ti, Mo, Zn, Zr, Si, Ge, V, Cr, B, Mg, Na, Sr, Ag, Nb, Ga, Ca, and Ba.

4 . The method of claim 2 , wherein the acid solution includes at least one of sulfuric acid (H 2 SO 4 ), hydrochloric acid (HCl), nitric acid (HNO 3 ), and phosphoric acid (H 3 PO 4 ).

5 . The method of claim 2 , wherein the transition metal extractant includes at least one of di-(2-ethylhexyl) phosphoric acid (D2EHPA), bis (2,2,4-trimethylpentyl)phosphinic acid, and 2-ethylhexyl 2-ethylhexyphosphonic acid (PC88A).

6 . The method of claim 1 , wherein preparing the second solution includes:
washing a calcined positive electrode active material with a washing solution; removing a solid substance by recovering waste solution generated after the washing; and adjusting the waste solution to a pH of about 7 to about 15.

7 . The method of claim 6 , wherein removing the solid substance from the waste solution includes using a decanter, centrifuge, a filter having a pore size of about 0.5 μm to about 5 μm, or a filter press having a pore of about 0.5 μm to about 5 μm.

8 . The method of claim 6 , wherein the positive electrode active material is expressed:
LiM5 e M6 f M7 g M8 h O 2 where 0≤e≤1, 0≤f≤1, 0≤g≤1, 0≤h≤1, and e+f+g+h=1, and each of M5, M6, M7, and M8 is selected from Ni, Co, Al, Cu, Mn, Ti, Mo, Zn, Zr, Si, Ge, V, Cr, B, Mg, Na, Sr, Ag, Nb, Ga, Ca, and Ba.

9 . The method of claim 6 , wherein adjusting the pH of the waste solution includes one of (i) introducing to the waste solution at least one alkali hydroxide selected from sodium hydroxide (NaOH), lithium hydroxide (LiOH), and potassium hydroxide (KOH) and (ii) evaporating the waste solution.

10 . The method of claim 6 , wherein the lithium precursor is lithium carbonate (Li 2 CO 3 ) or lithium hydroxide (LiOH).

11 . The method of claim 1 , wherein the second solution includes lithium carbonate (Li 2 CO 3 ) and lithium hydroxide (LiOH).

12 . The method of claim 1 , wherein a weight of lithium ranges from about 1,000 ppm to about 10,000 ppm relative to a total weight of the second solution.

13 . The method of claim 1 , wherein preparing the third solution by introducing the second solution to the first solution includes introducing the second solution while allowing the third solution to maintain a pH of about 7 to about 11.

14 . The method of claim 1 , wherein preparing the third solution by introducing the second solution to the first solution includes introducing the second solution in such a way that a weight of lithium included in the third solution does not fall below about 3,000 ppm relative to a total weight of the third solution.

15 . The method of claim 1 , wherein extracting the lithium precursor includes:
removing a solid impurity precipitated from the third solution; and introducing alkali carbonate to the third solution and then filtering to obtain lithium carbonate (Li 2 CO 3 ).

16 . The method of claim 15 , further comprising:
introducing hydroxide to an aqueous solution including the obtained lithium carbonate (Li 2 CO 3 ); removing a precipitate from the aqueous solution; and evaporating the aqueous solution to obtain lithium hydroxide (LiOH).

17 . A method of preparing a positive electrode active material for a rechargeable lithium battery, the method comprising:
mixing and calcining a transition metal precursor and a lithium precursor that is recovered by the method of claim 1 ; and washing the calcined mixture.

18 . The method of claim 17 , wherein the transition metal precursor is a compound expressed by:
M9 i M10 j M11 k M12 l (OH) 2 where 1≤i≤1, 0≤j≤1, 0≤k≤1, 0≤l≤1, and i+j+k+1=1, and each of M9, M10, M11, and M12 is selected from Ni, Co, Al, Cu, Mn, Ti, Mo, Zn, Zr, Si, Ge, V, Cr, B, Mg, Na, Sr, Ag, Nb, Ga, Ca, and Ba.

19 . The method of claim 18 , wherein M9 is Ni.

20 . A rechargeable lithium battery comprising the positive electrode active material prepared according to claim 17 .

Assignees

• Samsung Sdi Co Ltd

Inventors

• Sohn Myungbeom
• You Yongchan
• Lee Youngjun
• Park Seongin
• Yoo Kwangyong

Classifications

• C01P2006/40

  Electric properties · CPC title

• C01P2006/80

  Compositional purity · CPC title

• C01G53/84

  Hydroxides · CPC title

• C01G53/82

  Compounds containing nickel, with or without oxygen or hydrogen, and containing two or more other elements · CPC title

• C01G53/506

  with the molar ratio of nickel with respect to all the metals other than alkali metals higher than or equal to 0.8, e.g. Li(MzNixCoyMn1-x-y-z)O2 with x ≥ 0.8 · CPC title