Positive electrode active material for rechargeable lithium battery, method of fabricating the same, and rechargeable lithium battery including the same

Patent metadata

Field	Value
Publication number	US-2025233146-A1
Application number	US-202519015227-A
Country	US
Kind code	A1
Filing date	Jan 9, 2025
Priority date	Jan 16, 2024
Publication date	Jul 17, 2025
Grant date	—

Abstract

Disclosed are positive electrode active materials, methods of fabricating the same, and rechargeable lithium batteries including the same. The positive electrode active material includes a first particle including a first lithium composite oxide. The first particle includes a first primary particle that extends in a radial direction from a center of the first particle toward a surface of the first particle, and a second primary particle on the surface. An aspect ratio of the first primary particle is about 2 to about 15. An aspect ratio of the second primary particle is about 0.7 to about 3.

First claim

What is claimed is:

1 . A positive electrode active material comprising a first particle comprising a first lithium composite oxide,
wherein the first lithium composite oxide is represented by Chemical Formula 1,
Li a1 Ni x1 Ma 1−x1 Ob 1   Chemical Formula 1

wherein, in Chemical Formula 1, a1 is about 0.5 to about 1.5, x1 is about 0.6 to about 0.99, b1 is about 1.8 to about 2.2, 1−x1 is about 0.01 to about 0.4, and Ma comprises at least one element selected from Co, Al, Mn, Na, Mg, Ca, Y, Ti, Hf, V, Nb, Ta, Cr, Mo, W, Zr, Sr, La, Fe, Cu, Ag, Zn, Ga, C, Si, and Sn, wherein the first particle comprises: a first primary particle that extends in a radial direction from a center of the first particle toward a surface of the first particle; and a second primary particle on the surface of the first particle, wherein an aspect ratio of the first primary particle is about 2 to about 15, and wherein an aspect ratio of the second primary particle is about 0.7 to about 3.

2 . The positive electrode active material as claimed in claim 1 , wherein an angle between the radial direction and an a-axis of the first primary particle is about 0° to about 5°.

3 . The positive electrode active material as claimed in claim 1 , wherein the first primary particle comprises a ( 003 ) plane that extends in the radial direction.

4 . The positive electrode active material as claimed in claim 1 , wherein the first primary particle has a width in a direction that intersects the radial direction, and wherein the width of the first primary particle increases in the radial direction.

5 . The positive electrode active material as claimed in claim 1 , wherein an angle between the radial direction and an a-axis of the second primary particle is about 10° to about 80°.

6 . The positive electrode active material as claimed in claim 1 , wherein the second primary particle is on one end of the first primary particle.

7 . The positive electrode active material as claimed in claim 1 , wherein the first particle further comprises a third primary particle at a center of the first particle,
wherein the first primary particle extends from the third primary particle toward the second primary particle, and wherein an aspect ratio of the third primary particle is about 0.7 to about 3.

8 . The positive electrode active material as claimed in claim 1 , wherein the first particle comprises a core and a shell,
wherein an amount of Ni in the core is greater than an amount of Ni in the shell, wherein an amount of Co in the shell is greater than an amount of Co in the core, and wherein a ratio (Ni/(Ni+Co)) of an amount of Ni to a total amount of Ni and Co in the shell is about 70 at % to about 90 at %.

9 . The positive electrode active material as claimed in claim 1 , wherein the first particle further comprises a first coating layer on the surface,
wherein the first coating layer comprises cobalt (Co) and zirconium (Zr), wherein an amount of cobalt is about 20 at % to about 50 at % relative to a total amount of transition metals in the first coating layer, and wherein an amount of zirconium is about 0.001 at % to about 1 at % relative to the total amount of transition metals in the first coating layer.

10 . The positive electrode active material as claimed in claim 1 , wherein the first particle comprises a core and a shell, and
wherein a ratio of a porosity of the core to an average porosity of the first particle is about 1.5 to about 2.0.

11 . The positive electrode active material as claimed in claim 1 , wherein the first particle has a first average particle diameter, and
wherein the first average particle diameter is about 6.0 μm to about 20.0 μm.

12 . The positive electrode active material as claimed in claim 1 , further comprising a second particle comprising a second lithium composite oxide,
wherein a first average particle diameter of the first particle is greater than a second average particle diameter of the second particle, wherein the second lithium composite oxide is represented by Chemical Formula 2,
Li a2 Ni x2 Mb 1−x2 Fl w2 Ob 2   Chemical Formula 2

wherein, in Chemical Formula 2, a2 is about 0.5 to about 1.5, x2 is about 0.6 to about 0.99, b2 is about 1.8 to about 2.2, 1−x2 is about 0.01 to about 0.4, w2 is about 0.0005 to about 0.01, Mb comprises at least one element selected from Co, Al, Mn, Na, Mg, Ca, Y, Ti, Hf, V, Nb, Ta, Cr, Mo, W, Zr, Sr, La, Fe, Cu, Ag, Zn, B, Ga, C, Si, and Sn, and FI comprises at least one element selected from Zr, Sr, Y, La, Mo, Ce, Nb, and S.

13 . The positive electrode active material as claimed in claim 12 , wherein a size of a crystal grain of the second particle is greater than an average size of the first and second primary particles.

14 . A positive electrode active material comprising a first particle comprising a first lithium composite oxide,
wherein the first lithium composite oxide is represented by Chemical Formula 1,
Li a1 Ni x1 Ma 1−x1 Ob 1   Chemical Formula 1

wherein, in Chemical Formula 1, a1 is about 0.5 to about 1.5, x1 is about 0.6 to about 0.99, b1 is about 1.8 to about 2.2, 1−x1 is about 0.01 to about 0.4, and Ma comprises at least one element selected from Co, Al, Mn, Na, Mg, Ca, Y, Ti, Hf, V, Nb, Ta, Cr, Mo, W, Zr, Sr, La, Fe, Cu, Ag, Zn, Ga, C, Si, and Sn, wherein the first particle comprises: a first primary particle that extends in a radial direction from a center of the first particle toward a surface of the first particle; and a second primary particle on the surface of the first particle, wherein an angle between the radial direction and an a-axis of the first primary particle is about 0° to about 5°, and wherein an angle of the radial direction and an a-axis of the second primary particle is about 10° to about 80°.

15 . The positive electrode active material as claimed in claim 14 , wherein the first particle comprises:
a first coating layer on the surface; and a grain boundary coating layer on a lateral surface of the first primary particle, wherein each of the first coating layer and the grain boundary coating layer comprises cobalt (Co) and zirconium (Zr), and wherein a ratio (Co/Zr) of cobalt to zirconium in the grain boundary coating layer is greater than a ratio (Co/Zr) of cobalt to zirconium in the first coating layer.

16 . The positive electrode active material as claimed in claim 14 , wherein a length in the radial direction of the first primary particle is about 400 nm to about 3,000 nm.

17 . The positive electrode active material as claimed in claim 14 , wherein the first particle has a first average particle diameter, and
wherein the first average particle diameter is about 6.0 μm to about 20.0 μm.

18 . The positive electrode active material as claimed in claim 14 , wherein the first particle comprises a core and a shell,
wherein an amount of Ni in the core is greater than an amount of Ni in the shell, and wherein an amount of Co in the shell is greater than an amount of Co in the core.

19 . The positive electrode active material as claimed in claim 14 , wherein the first particle comprises a core and a shell,
wherein a ratio of a porosity of the core to an average porosity of the first particle is about 1.5 to about 2.0.

20 . A rechargeable lithium battery comprising the positive electrode active material as claimed in claim 1 .

Assignees

• Samsung Sdi Co Ltd

Inventors

• Shin Dongwook
• Choi Aram
• Hong Soonkie
• Choi Seungyeon
• Kim Soohyeon
• Ha Jeuk
• Kim Minhan
• Lee Soonrewl

Classifications

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• H01M10/052

  Li-accumulators · CPC title

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• H01M4/525 Primary

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title