Gas diffusion electrode, fuel cell, and transportation device

Patent metadata

Field	Value
Publication number	US-2025226424-A1
Application number	US-202318849338-A
Country	US
Kind code	A1
Filing date	Mar 24, 2023
Priority date	Mar 30, 2022
Publication date	Jul 10, 2025
Grant date	—

Abstract

The purpose of the present invention is to provide a gas diffusion electrode which reduces electrical resistance in a thickness direction without impairing gas diffusibility, and improves power generation performance when used in a fuel cell. The present invention relates to a gas diffusion electrode having a microporous layer on at least one surface of a conductive porous substrate. The gas diffusion electrode is characterized in that the microporous layer includes carbon black and graphite particles with an aspect ratio of 10 or more, and the ratio of the thickness of a portion in which the microporous layer is sunk of the conductive porous substrate to the thickness of a portion in which the microporous layer is not sunk of the conductive porous substrate is 5-20% inclusive.

First claim

1 . A gas diffusion electrode comprising a microporous layer on at least one surface of an electrically conductive porous substrate, wherein the microporous layer contains carbon black and graphite particles having an aspect ratio of 10 or more, and a thickness of a portion of the electrically conductive porous substrate where the microporous layer is impregnated is 5% or more and 20% or less of a thickness of a portion of the electrically conductive porous substrate where the microporous layer is not impregnated.

2 . The gas diffusion electrode according to claim 1 , wherein the microporous layer has a density of 0.30 g/cm 3 or more and 0.50 g/cm 3 or less.

3 . The gas diffusion electrode according to claim 1 , wherein a surface of the electrically conductive porous substrate on a side proximate to the microporous layer has a fluorine/carbon ratio of 0.20 or more and 0.40 or less.

4 . The gas diffusion electrode according to claim 1 , wherein the microporous layer contains 0.1% by mass or more and 10% by mass or less of a hydrophobic agent in 100% by mass of a mass of an entire microporous layer.

5 . The gas diffusion electrode according to claim 1 , wherein a surface of the microporous layer on a side not proximate to the electrically conductive porous substrate has a fluorine/carbon ratio of 0.01 or more and 0.20 or less.

6 . The gas diffusion electrode according to claim 1 , wherein a surface of the electrically conductive porous substrate on a side not proximate to the microporous layer has a fluorine/carbon ratio of 0.01 or more and 0.15 or less.

7 . The gas diffusion electrode according to claim 1 , wherein the electrically conductive porous substrate contains 2 parts by mass or more and 10 parts by mass or less of a hydrophobic agent based on 100 parts by mass of a mass of the electrically conductive porous substrate.

8 . The gas diffusion electrode according to claim 1 , wherein the gas diffusion electrode has a gas diffusivity in an in-plane direction of 50 cc/min or more and 150 cc/min or less.

9 . The gas diffusion electrode according to claim 1 , wherein the graphite particles contained in the microporous layer have an aspect ratio of 50 or more and 5,000 or less.

10 . The gas diffusion electrode according to claim 1 , wherein the graphite particles contained in the microporous layer has a bulk density of 0.01 g/cm 3 or more and 0.20 g/cm 3 or less.

11 . The gas diffusion electrode according to claim 1 , wherein the graphite particles contained in the microporous layer have a crystallite size of 15 nm or more and 100 nm or less.

12 . The gas diffusion electrode according to claim 1 , wherein where a total mass of the carbon black and the graphite particles contained in the microporous layer is defined as 100% by mass, a mass of the graphite particles is 10% by mass or more and 50% by mass or less.

13 . The gas diffusion electrode according to claim 1 , wherein the microporous layer has an areal weight of 10 g/m 2 or more and 30 g/m 2 or less.

14 . The gas diffusion electrode according to claim 1 , wherein a surface of the microporous layer on a side not proximate to the electrically conductive porous substrate has a surface roughness Sa of 0.1 μm or more and 7 μm or less.

15 . A fuel cell comprising an electrolyte membrane, a catalyst layer, a bipolar plate, and the gas diffusion electrode according to claim 1 .

16 . A transportation apparatus using the fuel cell according to claim 15 as a power supply source.

Assignees

• Toray Industries

Inventors

• Takeuchi Takashi
• Utsunomiya Masamichi
• Otake Hiroaki
• Watanabe Fumitaka

Classifications

• H01M4/8663

  Selection of inactive substances as ingredients for catalytic active masses, e.g. binders, fillers · CPC title

• H01M4/8657

  layered · CPC title

• H01M4/8652

  as mixture · CPC title

• H01M8/0234

  Carbonaceous material · CPC title

• H01M2250/20

  Fuel cells in motive systems, e.g. vehicle, ship, plane · CPC title