Positive electrode active materials, preparation methods thereof, and rechargeable lithium batteries

Patent metadata

Field	Value
Publication number	US-2025223193-A1
Application number	US-202419002371-A
Country	US
Kind code	A1
Filing date	Dec 26, 2024
Priority date	Jan 4, 2024
Publication date	Jul 10, 2025
Grant date	—

Abstract

A method of preparing a positive electrode active material, and a rechargeable lithium battery including a positive electrode active material prepared therefrom are provided. The method includes adding lithium carbonate, nickel carbonate, and cobalt carbonate to an aqueous solvent and mixing the lithium carbonate, the nickel carbonate, the cobalt carbonate, and the aqueous solvent to prepare a raw material mixture, wet-pulverizing the raw material mixture, spray-drying the pulverized raw material mixture to obtain a positive electrode active material precursor mixture, and subjecting the positive electrode active material precursor mixture to heat treatment to obtain a positive electrode active material in a form of single particles and including lithium nickel-cobalt-based composite oxide.

First claim

What is claimed is:

1 . A method, comprising
adding lithium carbonate, nickel carbonate, and cobalt carbonate to an aqueous solvent and mixing the lithium carbonate, the nickel carbonate, the cobalt carbonate, and the aqueous solvent to prepare a raw material mixture, wet-pulverizing the raw material mixture, spray-drying the pulverized raw material mixture to obtain a positive electrode active material precursor mixture, and subjecting the positive electrode active material precursor mixture to heat treatment to obtain a positive electrode active material in a form of single particles and comprising lithium nickel-cobalt-based composite oxide.

2 . The method as claimed in claim 1 , wherein
in the preparing of the raw material mixture, manganese carbonate, aluminum hydroxide, aluminum oxide, or a combination thereof is further mixed.

3 . The method as claimed in claim 1 , wherein
in the preparing of the raw material mixture, a dopant raw material is further mixed, and a dopant comprises B, Ba, Ca, Ce, Cr, Fe, Mg, Mo, Nb, Si, Sn, Sr, Ti, V, W, Zr, or a combination thereof.

4 . The method as claimed in claim 1 , wherein
the wet-pulverizing is performed utilizing zirconia ball milling at about 2000 rpm to about 5000 rpm for about 5 minutes to about 120 minutes.

5 . The method as claimed in claim 1 , wherein
in the wet-pulverizing, the raw material mixture is pulverized until an average particle diameter (D 50 ) of the pulverized raw material mixture in a form of particles is less than or equal to about 0.5 μm.

6 . The method as claimed in claim 1 , wherein
the spray-drying is performed by setting a hot air temperature to about 200° C. to about 300° C. and a hot air discharge temperature to about 100° C. to about 150° C.

7 . The method as claimed in claim 1 , wherein
the heat treatment of the positive electrode active material precursor mixture is performed in an oxygen atmosphere at a temperature range of about 800° C. to about 1000° C. for about 4 hours to about 24 hours.

8 . The method as claimed in claim 1 , wherein
the lithium nickel-cobalt-based composite oxide is represented by Chemical Formula 1:
Li a1 Ni x1 Co y1 M 1 z1 O 2-b1 X b1 ,  Chemical Formula 1

in Chemical Formula 1, 0.9≤a1≤1.8, 0.3≤x1≤1, 0≤y1≤0.7, 0≤z1≤0.4, 0.9≤x1+y1+z1≤1.1, and 0≤b1≤0.1, M 1 being one or more elements selected from among Al, B, Ba, Ca, Ce, Cr, Cu, Fe, Mg, Mn, Mo, Nb, Si, Sn, Sr, Ti, V, W, Y, Zn, and Zr, and X being one or more elements selected from among F, P, and S.

9 . The method as claimed in claim 8 , wherein
the lithium nickel-cobalt-based composite oxide is represented by Chemical Formula 2:
Li a2 Ni x2 Co y2 M 2 z2 M 3 w2 O 2-b2 X b2 ,  Chemical Formula 2

in Chemical Formula 2, 0.9≤a2≤1.8, 0.3≤x2≤0.98, 0.01≤y2≤0.4, 0.01≤z2≤0.4, 0≤w2≤0.1, 0.9≤x2+y2+z2+w2≤1.1, and 0≤b2≤0.1, M 2 being Al, Mn, or a combination thereof, M 3 being one or more elements selected from among B, Ba, Ca, Ce, Cr, Cu, Fe, Mg, Mo, Nb, Si, Sn, Sr, Ti, V, W, Y, Zn, and Zr, and X being one or more elements selected from among F, P, and S.

10 . The method as claimed in claim 1 , wherein
an average particle diameter (D 50 ) of the prepared single particles is about 0.5 μm to about 8 μm.

11 . The method as claimed in claim 1 , wherein
a span ((D 90 −D 10 )/D 50 ) value of the prepared single particles is about 0.7 to about 2.0.

12 . The method as claimed in claim 1 , further comprising:
coating the obtained positive electrode active material.

13 . The method as claimed in claim 12 , wherein
the coating of the obtained positive electrode active material comprises: dry mixing and heat treating the positive electrode active material and a coating raw material; or adding and mixing the positive electrode active material and a coating raw material in an aqueous solvent, followed by drying and heat treatment.

14 . The method as claimed in claim 12 , wherein
a coating element utilized in the coating of the obtained positive electrode active material comprises Al, B, Ca, Ce, Co, Cr, Fe, Mg, Mo, Nb, Si, Sn, Sr, Ta, V, W, Y, Zn, Zr, or a combination thereof.

15 . A positive electrode active material, comprising
a lithium nickel-cobalt-based composite oxide and being in a form of single particles, wherein an average particle diameter (D 50 ) of the single particles is about 0.5 μm to about 8 μm and a span ((D 90 −D 10 )/D 50 ) value is about 0.7 to about 1.30.

16 . The positive electrode active material as claimed in claim 15 , wherein
the single particles have D 50 of about 2.5 μm to about 5.0 μm, Di of about 1.5 μm to about 2.5 μm, and D 90 of about 5.5 μm to about 6.5 μm.

17 . A rechargeable lithium battery, comprising
a positive electrode comprising the positive electrode active material prepared by the method as claimed in claim 1 , a negative electrode, and an electrolyte.

18 . A rechargeable lithium battery, comprising
a positive electrode comprising the positive electrode active material as claimed in claim 15 , a negative electrode, and an electrolyte.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Kim Young-Ki
• Choi Aram
• Kim Sangmi
• Doo Sungwook
• Kang Gwiwoon
• Choo Sung Ho
• Kang Byungwuk
• Jeong Jaeyong

Classifications

• C01P2004/03

  obtained by SEM · CPC title

• C01P2006/40

  Electric properties · CPC title

• C01P2004/62

  Submicrometer sized, i.e. from 0.1-1 micrometer · CPC title

• C01P2004/61

  Micrometer sized, i.e. from 1-100 micrometer · CPC title

• H01M2004/028

  Positive electrodes · CPC title