Method for reforming carbon dioxide and methane using catalyzed plasma reactor

Patent metadata

Field	Value
Publication number	US-2025223159-A1
Application number	US-202419003416-A
Country	US
Kind code	A1
Filing date	Dec 27, 2024
Priority date	Jan 8, 2024
Publication date	Jul 10, 2025
Grant date	—

Abstract

A method for reforming carbon dioxide and methane by using a catalyzed plasma reactor, the method includes providing a dielectric barrier discharge plasma reactor including a catalyst bed in a plasma discharge zone, injecting a reaction gas into the plasma reactor, generating plasma within the plasma discharge zone of the plasma reactor, generating a reformed gas by interaction between the plasma and the catalyst bed, and separating the reformed gas. The reaction gas includes methane, carbon dioxide, oxygen, and inert gas, the reformed gas includes carbon monoxide and hydrogen, and the oxygen is about 2 volume percent to about 15 volume percent of a total volume of the reaction gas.

First claim

What is claimed is:

1 . A method for reforming carbon dioxide and methane by using a catalyzed plasma reactor, the method comprising:
providing a dielectric barrier discharge plasma reactor including a catalyst bed in a plasma discharge zone; injecting a reaction gas into the plasma reactor; generating a plasma within the plasma discharge zone of the plasma reactor; generating a reformed gas by interaction between the plasma and the catalyst bed; and separating the reformed gas, wherein the reaction gas includes methane, carbon dioxide, oxygen, and inert gas, the reformed gas includes carbon monoxide and hydrogen, and the oxygen is about 2 volume percent to about 15 volume percent of a total volume of the reaction gas.

2 . The method of claim 1 , wherein the methane is about 10 volume percent to about 30 volume percent of the total volume of the reaction gas.

3 . The method of claim 1 , wherein the carbon dioxide is about 15 volume percent to about 45 volume percent of the total volume of the reaction gas.

4 . The method of claim 1 , wherein the plasma reactor comprises:
a body providing a plasma discharge zone; an internal electrode within the plasma discharge zone; an external electrode defining the plasma discharge zone and disposed on an outer surface of the body; and a dielectric barrier between the internal electrode and the external electrode.

5 . The method of claim 4 , wherein the body comprises the dielectric barrier.

6 . The method of claim 5 , wherein the body includes quartz.

7 . The method of claim 4 , wherein the external electrode includes a metal mesh.

8 . The method of claim 1 , wherein the catalyst bed includes Ni, Cu, Pd, Pt, Ag, Fe, or a combination thereof.

9 . The method of claim 1 , wherein the catalyst bed includes a metal oxide doped with Ni, Cu, Pd, Pt, Ag, Fe, or a combination thereof.

10 . The method of claim 1 , wherein the catalyst bed includes a metal oxide coated with Ni, Cu, Pd, Pt, Ag, Fe, or a combination thereof.

11 . The method of claim 9 , wherein the metal oxide includes Al 2 O 3 , SiO 2 , MgO, CeO 2 , or a combination thereof.

12 . The method of claim 1 , wherein the catalyst bed includes Ni/Al 2 O 3 , Ni/SiO 2 , Ni/MgO, Cu/Al 2 O 3 , Pd/Al 2 O 3 , Pd/CeO 2 , Pt—Re/Al 2 O 3 , Ag/Al 2 O 3 , Fe/Al 2 O 3 , LaFeO 3 , La 2 O 3 , Ni/MgAl 2 O 4 , NiFe 2 O 4 /SiO 2 , Ni/Al 2 O 3 —MgO, BaFe 0.5 Nb 0.5 O 3 , LaNi 2 O 3 /SiO 2 , Na-ZSM-5, TiO 2 /g-C 3 N 4 , BaTiO 3 , or a combination thereof.

13 . The method of claim 1 , wherein, in the generating of the reformed gas, a coke disposed on a surface of the catalyst bed is removed by reaction with oxygen species generated by the plasma.

14 . The method of claim 1 , wherein, after the generating of the reformed gas, the catalyst bed does not include the coke.

15 . The method of claim 1 , wherein a temperature of the plasma discharge zone is about 15° C. to about 35° C.

16 . The method of claim 1 , wherein a flow rate of the reaction gas per weight of a catalyst is about 0.1 to 10 liters per hour-gram.

17 . The method of claim 1 , wherein the inert gas includes helium, nitrogen, argon, or a combination thereof.

18 . The method of claim 4 , wherein the generating of the plasma comprises applying an alternating current pulse voltage to the internal electrode.

19 . The method of claim 18 , wherein the alternating current pulse voltage has a frequency of about 40 kilohertz to about 90 kilohertz, a peak voltage of about 1 kilovolts to about 3 kilovolts, and a pulse width of about 1 microseconds to about 9 microseconds.

20 . The method of claim 1 , wherein some of the reformed gas passes through a component analyzer.

Assignees

• Samsung Electronics Co Ltd

Inventors

• Lee Jongmin
• Kim Junkyu
• Kim Jinwoo
• Kang Sungwoo
• Kim Dongwook
• KIM Hyunah
• Chang Jaehee
• Kwon Hyukjae
• Son Youhwan

Classifications

• B01J2219/0894

  Processes carried out in the presence of a plasma · CPC title

• B01J2219/0883

  Gas-gas · CPC title

• C01B2203/1241

  Natural gas or methane · CPC title

• C01B2203/1058

  Nickel catalysts · CPC title

• C01B2203/1041

  Composition of the catalyst · CPC title