Article inspection apparatus

Patent metadata

Field	Value
Publication number	US-2025217959-A1
Application number	US-202419002210-A
Country	US
Kind code	A1
Filing date	Dec 26, 2024
Priority date	Dec 28, 2023
Publication date	Jul 3, 2025
Grant date	—

Abstract

An article inspection apparatus that inspects an inspection object article by applying a predetermined image processing algorithm to an inspection image obtained by imaging the inspection object article, the article inspection apparatus comprising a learning unit that evaluates suitability of each of a plurality of image processing algorithms applied to the inspection image based on performance information representing inspection performance in a case where the plurality of image processing algorithms are applied to a plurality of acquired images, and that calculates a plurality of evaluation values representing evaluation results for each of the plurality of image processing algorithms, and an image processing algorithm setting unit that sets a predetermined image processing algorithm used for determining a quality state of the inspection object article based on the plurality of calculated evaluation values.

First claim

What is claimed is:

1 . An article inspection apparatus that inspects a quality state of an inspection object article by applying a predetermined image processing algorithm to an inspection image obtained by imaging a predetermined article type of the inspection object article, the article inspection apparatus comprising:
an image processing algorithm storage unit that stores, in advance, a plurality of image processing algorithms including the predetermined image processing algorithm; an image processing algorithm evaluation unit that evaluates suitability of each of the plurality of image processing algorithms applied to the inspection image based on performance information representing inspection performance in a case where the plurality of image processing algorithms are applied to a plurality of acquired images, and that calculates a plurality of evaluation values representing evaluation results for each of the plurality of image processing algorithms; and an image processing algorithm setting unit that sets the predetermined image processing algorithm used for determining the quality state of the inspection object article based on the plurality of evaluation values calculated by the image processing algorithm evaluation unit.

2 . The article inspection apparatus according to claim 1 ,
wherein the image processing algorithm evaluation unit calculates the plurality of evaluation values such that numerical values of the evaluation values become larger as the inspection performance represented by the performance information is superior, and the image processing algorithm setting unit selects a superior part of the image processing algorithms from among the plurality of image processing algorithms based on the numerical values of the plurality of evaluation values, and sets the predetermined image processing algorithm.

3 . The article inspection apparatus according to claim 1 ,
wherein the plurality of evaluation values are calculated so as to be a maximum value in a case where the performance information represents inspection performance that is superior to a predetermined level or more, and the image processing algorithm setting unit displays a predetermined number of the image processing algorithms from among the plurality of image processing algorithms in order of superiority of the plurality of evaluation values in a selectable manner on a display device.

4 . The article inspection apparatus according to claim 2 ,
wherein the plurality of evaluation values are calculated so as to be a maximum value in a case where the performance information represents inspection performance that is superior to a predetermined level or more, and the image processing algorithm setting unit displays a predetermined number of the image processing algorithms from among the plurality of image processing algorithms in order of superiority of the plurality of evaluation values in a selectable manner on a display device.

5 . The article inspection apparatus according to claim 1 ,
wherein the image processing algorithm evaluation unit evaluates suitability of the inspection of each of the plurality of image processing algorithms for the inspection image, based on a learning model created in advance through training using, as teacher data, inspection images of a plurality of types of product groups, which are other articles, and an image processing algorithm suitable for the inspection images of the product groups.

6 . The article inspection apparatus according to claim 2 ,
wherein the image processing algorithm evaluation unit evaluates suitability of the inspection of each of the plurality of image processing algorithms for the inspection image, based on a learning model created in advance through training using, as teacher data, inspection images of a plurality of types of product groups, which are other articles, and an image processing algorithm suitable for the inspection images of the product groups.

7 . The article inspection apparatus according to claim 5 ,
wherein the image processing algorithm setting unit extracts at least one image processing algorithm candidate according to evaluation values of the plurality of image processing algorithms based on the learning model in the image processing algorithm evaluation unit, and in a case where the extracted image processing algorithm candidates are plural, the extracted image processing algorithm candidates are displayed on a display device in a selectable manner.

8 . The article inspection apparatus according to claim 6 ,
wherein the image processing algorithm setting unit extracts at least one image processing algorithm candidate according to evaluation values of the plurality of image processing algorithms based on the learning model in the image processing algorithm evaluation unit, and in a case where the extracted image processing algorithm candidates are plural, the extracted image processing algorithm candidates are displayed on a display device in a selectable manner.

9 . The article inspection apparatus according to claim 5 , further comprising:
a learning unit that has product group storage means for storing images of a product group with which an optimal image processing algorithm among the plurality of image processing algorithms is associated, as learning data, and that generates the learning model based on the learning data.

10 . The article inspection apparatus according to claim 6 , further comprising:
a learning unit that has product group storage means for storing images of a product group with which an optimal image processing algorithm among the plurality of image processing algorithms is associated, as learning data, and that generates the learning model based on the learning data.

11 . The article inspection apparatus according to claim 5 ,
wherein the learning model is created using a deep learning classification method.

12 . The article inspection apparatus according to claim 6 ,
wherein the learning model is created using a deep learning classification method.

13 . The article inspection apparatus according to claim 1 ,
wherein the quality state of the inspection object article is inspected by irradiating the inspection object article with X-rays to acquire an X-ray inspection image and by applying the predetermined image processing algorithm to the X-ray inspection image.

14 . The article inspection apparatus according to claims 2 ,
wherein the quality state of the inspection object article is inspected by irradiating the inspection object article with X-rays to acquire an X-ray inspection image and by applying the predetermined image processing algorithm to the X-ray inspection image.

Assignees

• Anritsu Corp

Inventors

• Yamazaki Takeshi
• Ohashi Akira

Classifications

• G06T2207/30164

  Workpiece; Machine component · CPC title

• G06T2207/20084

  Artificial neural networks [ANN] · CPC title

• G06T7/0004 Primary

  Industrial image inspection · CPC title

• G06T2207/20081

  Training; Learning · CPC title

• G06T2207/10116

  X-ray image · CPC title