Electrochemical lithium extraction and recovery

Patent metadata

Field	Value
Publication number	US-2025215577-A1
Application number	US-202318396865-A
Country	US
Kind code	A1
Filing date	Dec 27, 2023
Priority date	Dec 27, 2023
Publication date	Jul 3, 2025
Grant date	—

Abstract

Methods and systems for the electrochemical extraction and recovery of lithium ions from spent lithium-ion battery electrodes and other lithium sources are provided. The methods and systems use a lithium-storage electrode to remove lithium ions (Li+) from an aqueous electrolyte solution in an electrochemical lithium extraction step. In a subsequent electrochemical lithium recovery step, lithium ions stored in the lithium-storage electrode are released into a lithium recovery solution. The lithium may be recovered in various forms, depending upon the design of the electrochemical cells used in the methods and systems. For example, lithium can be recovered as lithium phosphate (Li3PO4), lithium hydroxide (LiOH), and/or lithium carbonate (Li2CO3).

First claim

2 . The method of claim 1 , wherein the aqueous leachate solution further comprises phosphate ions and the aqueous leachate solution is contacted with the lithium-storage electrode and a phosphate-storage electrode, the method further comprising: carrying out an electrochemical phosphate ion extraction from the aqueous leachate solution using the phosphate-storage electrode, whereby the phosphate-storage electrode becomes phosphatated.

3 . The method of claim 2 , further comprising contacting the phosphatated phosphate-storage electrode with the aqueous lithium-recovery solution and carrying out an electrochemical dephosphatation of the phosphatated phosphate-storage electrode, whereby phosphate ions are released into the aqueous lithium-recovery solution, and lithium phosphate is accumulated in the lithium-recovery solution.

4 . The method of claim 2 , wherein the phosphate-storage electrode comprises bismuth.

5 . The method of claim 1 , further comprising carrying out an electrochemical hydrogen evolution reaction simultaneously with the electrochemical delithiation of the lithiated lithium-storage electrode, whereby water molecules in the aqueous lithium-recovery solution are reduced and hydroxide ions are produced, and lithium hydroxide is accumulated in the lithium-recovery solution.

6 . The method of claim 5 , further comprising introducing carbon dioxide, a bicarbonate salt, or a carbonate salt into the aqueous lithium-recovery solution to recover lithium as LiHCO 3 or Li 2 CO 3 from the lithium-recovery solution.

7 . The method of claim 1 , further comprising carrying out an electrochemical oxygen reduction reaction simultaneously with the electrochemical delithiation of the lithiated lithium-storage electrode, whereby oxygen molecules present in the aqueous lithium-recovery solution are reduced and hydroxide ions are produced, and lithium hydroxide is accumulated in the lithium-recovery solution.

8 . The method of claim 7 , further comprising introducing carbon dioxide, a bicarbonate salt, or a carbonate salt into the lithium-recovery solution to recover lithium as LiHCO 3 or Li 2 CO 3 from the lithium-recovery solution.

9 . The method of claim 1 , further comprising carrying out an electrochemical oxygen evolution reaction simultaneously with the electrochemical lithium ion extraction, whereby water molecules in the aqueous leachate solution are oxidized to form protons in the aqueous leachate solution.

10 . The method of claim 9 , wherein the aqueous leachate solution further comprises sulfate ions.

11 . The method of claim 1 , wherein the lithium-storage electrode comprises LiTi 2 (PO 4 ) 3 .

12 . The method of claim 1 , wherein the lithium-storage electrode comprises TiP 2 O 7 .

13 . The method of claim 1 , wherein the lithium-storage electrode comprises 5,7,12,14 pentacenetetrone.

14 . The method of claim 1 , wherein the lithium-storage electrode comprises polyimide.

15 . A method for electrochemically extracting and recovering lithium ions from a lithium ion-containing aqueous solution, the method comprising:
contacting the lithium ion-containing aqueous solution with a lithium-storage electrode comprising LiTi 2 (PO 4 ) 3 , TiP 2 O 7 , 5,7,12,14 pentacenetetrone, or polyimide and a counter electrode; carrying out an electrochemical lithium ion extraction from the lithium ion-containing aqueous solution using the lithium-storage electrode, whereby the lithium-storage electrode becomes lithiated; carrying out an electrochemical oxidation in the lithium ion-containing aqueous solution simultaneously with the electrochemical lithium ion extraction; and contacting the lithiated lithium-storage electrode with an aqueous lithium-recovery solution, wherein the aqueous lithium-recovery solution is not the same solution as the lithium ion-containing aqueous solution, and carrying out an electrochemical delithiation of the lithiated lithium-storage electrode, whereby lithium ions from the lithiated lithium-storage electrode are released into the aqueous lithium-recovery solution.

16 . The method of claim 15 , wherein the lithium-storage electrode comprises the LiTi 2 (PO 4 ) 3 .

17 . The method of claim 15 , wherein the lithium ion-containing aqueous solution further comprises phosphate ions and the lithium ion-containing aqueous solution is contacted with the lithium-storage electrode and a phosphate-storage electrode, the method further comprising carrying out an electrochemical phosphate ion extraction from the aqueous leachate solution using the phosphate-storage electrode, whereby the phosphate-storage electrode becomes phosphatated.

18 . The method of claim 15 , further comprising carrying out an electrochemical hydrogen evolution reaction simultaneously with the electrochemical delithiation of the lithiated lithium-storage electrode, whereby water molecules in the aqueous lithium-recovery solution are reduced and hydroxide ions are produced, and lithium hydroxide is accumulated in the lithium-recovery solution.

19 . The method of claim 15 , further comprising carrying out an electrochemical oxygen reduction reaction simultaneously with the electrochemical delithiation of the lithiated lithium-storage electrode, whereby oxygen molecules present in the aqueous lithium-recovery solution are reduced to form hydroxide ions and lithium hydroxide is accumulated in the lithium-recovery solution.

20 . An electrochemical cell comprising:
a lithium-storage electrode; a counter electrode that is either:
a phosphate-storage electrode comprising bismuth or another phosphate-storage material; or
a chloride-storage electrode comprising bismuth or an oxygen evolution electrode comprising bismuth; and
an external circuit or wire connecting the lithium-storage electrode to the counter electrode.

Assignees

• Wisconsin Alumni Res Found

Inventors

• Choi Kyoung-Shin
• Nam Dohwan
• Foster Brian
• Belson Ryan
• Merenini Princess Cherish

Classifications

• C25B1/16

  Hydroxides (by simultaneous production of alkali metal hydroxides and chlorine, oxyacids or salts of chlorine C25B1/34) · CPC title

• C22B26/12

  Obtaining lithium · CPC title

• C22B3/42

  by ion-exchange extraction · CPC title

• C25B1/02

  Hydrogen or oxygen · CPC title

• C25B1/14 Primary

  Alkali metal compounds · CPC title