Corrosion inhibition of metal reinforcement present in a hardened concrete construction having one or more surfaces that are exposed to chloride intrusion

Patent metadata

Field	Value
Publication number	US-2025206676-A1
Application number	US-202519079098-A
Country	US
Kind code	A1
Filing date	Mar 13, 2025
Priority date	Apr 3, 2019
Publication date	Jun 26, 2025
Grant date	—

Abstract

A method for the corrosion inhibition, and optionally rehabilitation, of metal reinforcements present in a hardened concrete construction having one or more surfaces that are exposed to chloride intrusion, wherein the method includes the step of applying an aqueous alkali metal nitrate solution, an aqueous alkaline earth metal nitrate solution, an aqueous zinc nitrate solution, an aqueous aluminium nitrate solution, an aqueous ammonium nitrate solution or a mixture thereof on one or more of the surfaces. The present disclosure also relates to the use of an aqueous alkali metal nitrate solution, an aqueous alkaline earth metal nitrate solution, an aqueous zinc nitrate solution, an aqueous aluminium nitrate solution, an aqueous ammonium nitrate solution or a mixture thereof as a corrosion inhibitor by applying it on one or more surfaces of hardened concrete construction including metal reinforcements that are exposed to chloride intrusion.

First claim

1 . A corrosion inhibiting composition for inhibition of corrosion of metal reinforcements present in a hardened concrete construction having one or more surfaces that are exposed to chloride intrusion, comprising:
between 10 weight % and 20 weight % of calcium nitrate dissolved in deionized water; between 0.1 weight % to 5.0 weight % of a penetration enhancing agent selected from the group consisting of
ethoxylated linear alcohols,
ethoxylated octyl-, nonyl- and dodecyl-phenols with a degree of ethoxylation ranging from 12 to 20,
secondary alcohol ethoxylates,
ethoxylated thiols with a degree of ethoxylation ranging from 8 to 10,
glycerol mono and diesters,
acetylenic alcohols and diols,
alkoxylated acetylenic alcohols and diols,
N-(alkyloxycarbonyl) alanine,
N-alkylated pyrrolidinones,
alkyl esters of sulfosuccinic acid, and
N-acyl sarcosinates, and

between 0 .1 weight % to 5.0 weight % of an organic solvent selected from the group consisting of glycol ethers comprising ethylene substituted mono-ethyl, -methyl, -propyl, and -butyl glycol ethers.

2 . The composition of claim 1 wherein between 15 weight % and 20 weight % of the calcium nitrate is dissolved in the deionized water.

3 . The composition of claim 1 wherein the penetration enhancing agent is present in an amount of 0.5 weight % to 3.0 weight %.

4 . The composition of claim 1 wherein the ethoxylated linear alcohols are an ethoxylated fatty alcohol with a degree of ethoxylation of more than 10.

5 . The composition of claim 4 wherein the ethoxylated linear alcohols are tridecyl alcohol ethoxylates.

6 . The composition of claim 1 wherein the ethoxylated thiol is a terdodecyl mercaptan.

7 . The composition of claim 1 wherein the N-(alkyloxycarbonyl) alanine is selected from N-octyl alanine, N-dodecyl alanine, N-hexadecyl alanine or N-octadecyl alanine.

8 . The composition of claim 1 wherein the N-alkylated pyrrolidinones are 1-(C8-C12 alkyl)-2-pyrrolidinone.

9 . The composition of claim 8 wherein the N-alkylated pyrrolidinones are 1-octyl-2-pyrrolidinone or 1-dodecyl-2-pyrrolidinone.

10 . The composition of claim 1 wherein the alkyl esters of sulfosuccinic acid are C14-C18 sulfosuccinate diesters.

11 . The composition of claim 1 wherein the N-acyl sarcosinates are selected from at least one of N-oleyl sarcosine, N-lauroyl sarcosine, N-myristoyl sarcosine, N-cocoyl sarcosine and sodium salts thereof.

12 . The composition of claim 1 wherein the organic solvent is present in an amount from 1.0 weight % to 2.0 weight %.

13 . The composition of claim 1 wherein the organic solvent is an ethylene glycol monobutyl ether.

Assignees

• Yara Int Asa

Inventors

• Cilluffo Giuseppe
• Franke Wolfram
• Stavroulakis Nikolaos N

Classifications

• C23F11/181

  Nitrogen containing compounds · CPC title

• C09K15/02

  containing inorganic compounds · CPC title

• C04B2111/26

  Corrosion of reinforcement resistance · CPC title

• C04B41/65 Primary

  with inorganic materials · CPC title

• C04B41/4539

  as a emulsion, dispersion or suspension · CPC title